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BODYCOTE THERMAL PROCESSING
$27,815
penalties
15
viol.
7
insp.

BODYCOTE THERMAL PROCESSING

1301 HAYS STREET, HOUSTON, TX 77009NAICS 332811 Metal Heat Treating

Inspections
7
May 2005 to Jan 2022 · 3 safety, 4 health
Violations
15
across 7 inspections
Penalties on record
$27,815
latest amounts in DOL records
By classification
Serious 9Willful 0Repeat 0Other 6

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Jan 19, 2022Planned (H) · No Inspection scope, Health#345735039$00 viol.

Inspection #345735039

Dates

Opened
Jan 19, 2022
Closing Conference Date
Jan 19, 2022
Closed
Jan 19, 2022

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
0 reported

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
4201 Robertson Street, Houston, TX 77009
Industry
332811 Metal Heat Treating

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Aug 27, 2019Planned (H) · Complete scope, Safety#344266762$20,8765 viol.

Inspection #344266762

Dates

Opened
Aug 27, 2019
Closing Conference Date
Aug 27, 2019
Final Order
Oct 4, 2019
Closed
Oct 16, 2019

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
11

Violations and Penalties

Total Violations
5
Violation Types
4 serious, 1 other-than-serious
Initial Penalties
$39,592
Penalties on Record
$20,876
Site Address
1301 Hays Street, Houston, TX 77009
Industry
332811 Metal Heat Treating

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 5 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.28
Duty to Have Fall Protection
OSHA citation code: 19100028 B01 I
Other14$8,335$4,162Sep 30, 2019-Oct 4, 2019
010031910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious141$10,419$6,294Nov 1, 2019-Oct 4, 2019
01004A1910.215
Abrasive Wheel Machinery
OSHA citation code: 19100215 A04
Serious13$10,419$5,210-Oct 4, 2019
01004B1910.215
Abrasive Wheel Machinery
OSHA citation code: 19100215 B09
Serious13$0$0-Oct 4, 2019
010051910.219
Mechanical Power-Transmission Apparatus
OSHA citation code: 19100219 F03
Serious44$10,419$5,210Sep 30, 2019-Oct 4, 2019
Dec 1, 2006Complaint (B) · Partial scope, Health#310542568$00 viol.

Inspection #310542568

Dates

Opened
Dec 1, 2006
Closing Conference Date
Dec 1, 2006
Closed
Dec 1, 2006

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
43
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
4301 Robertson, Houston, TX 77009
Industry
332811 Metal Heat Treating

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Dec 1, 2006Complaint (B) · Partial scope, Health#310542550$00 viol.

Inspection #310542550

Dates

Opened
Dec 1, 2006
Closing Conference Date
Dec 1, 2006
Closed
Dec 1, 2006

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
43
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1301 Hays Street, Houston, TX 77009
Industry
332811 Metal Heat Treating

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Dec 1, 2006Complaint (B) · Partial scope, Safety#310542543$00 viol.

Inspection #310542543

Dates

Opened
Dec 1, 2006
Closing Conference Date
Dec 1, 2006
Closed
Dec 1, 2006

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
31
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
4301 Robertson, Houston, TX 77009
Industry
332811 Metal Heat Treating

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Dec 1, 2006Complaint (B) · Partial scope, Safety#308595453$3,0001 viol.

Inspection #308595453

Dates

Opened
Dec 1, 2006
Closing Conference Date
Dec 1, 2006
Closed
Feb 27, 2007

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
31
Related Activity
1 complaint

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$3,000
Penalties on Record
$3,000
Site Address
1301 Hays Street, Houston, TX 77009
Industry
332811 Metal Heat Treating

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.23
Ladders
OSHA citation code: 19100023 C01
Serious35$3,000$3,000Feb 27, 2007--
May 4, 2005Complaint (B) · Partial scope, Health#308586452$3,9399 viol.

Inspection #308586452

Dates

Opened
May 4, 2005
Closing Conference Date
May 24, 2005
Contested
Oct 14, 2005
Final Order
Oct 25, 2006
Closed
Nov 3, 2006

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
27
Related Activity
1 complaint

Violations and Penalties

Total Violations
9
Violation Types
4 serious, 5 other-than-serious
Initial Penalties
$4,375
Penalties on Record
$3,939
Site Address
4301 Robertson, Houston, TX 77009
Industry
332811 Metal Heat Treating

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling14 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)40mg/m³
Beryllium and Beryllium Compounds (as Be)40mg/m³
Cadmium40mg/m³
Chromium, Metal and Insoluble Salts40mg/m³
Cobalt, Metal, Dust and Fume (as Co)40mg/m³
Copper Fume (as Cu)40mg/m³
Iron Oxide Fume40 - 0.1456953mg/m³
Lead, Inorganic (as Pb)40mg/m³
Manganese Fume (as Mn)40mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)40mg/m³
Nickel, Metal and Insoluble compounds (as Ni)40mg/m³
Vanadium fume (as V2O5)40mg/m³
VM and P Naphtha140mg/m³
Zinc Oxide Fume40mg/m³

Violations

Violation list (7 of 9 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010015A0001
General Duty Clause, Section 5(a)(1)
Serious13$875$438Oct 18, 2005Oct 14, 2005Oct 25, 2006
010025A0001
General Duty Clause, Section 5(a)(1)
Serious14$875$438Oct 18, 2005Oct 14, 2005Oct 25, 2006
010041910.111
Storage and Handling of Anhydrous Ammonia
OSHA citation code: 19100111 B10 II
Other11$875$875Oct 18, 2005Oct 14, 2005Oct 25, 2006
01006A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious12$875$875Oct 18, 2005Oct 14, 2005Oct 25, 2006
010071910.1200
Hazard Communication
OSHA citation code: 19101200 H01
Serious12$875$438Oct 18, 2005Oct 14, 2005Oct 25, 2006
01008A1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 G04
Other11$0$875Oct 18, 2005Oct 14, 2005Oct 25, 2006
01008B1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C07 IV
Other11$0$0Oct 18, 2005Oct 14, 2005Oct 25, 2006

Showing the 7 violations listed first by citation identifier. This inspection has 9 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 7 of 7, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.147Control of Hazardous Energy (Lockout/Tagout)3 citations · $7,169
5A0001General Duty Clause, Section 5(a)(1)2 citations · $876
1910.134Respiratory Protection2 citations · $0

Chemical exposure sampling

Samples
66
Substances
14
Inspections
1

Industry comparison

Violations per inspection
This employer2.1
Industry average3.3
Penalties per inspection
This employer$3,974
Industry average$2,287

Fabricated Metal Product Manufacturing, 48,574 employers with OSHA inspections. Arithmetic from DOL records.

BLS 2024 survey: metal heat treating reported 3.3 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 14.1%). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

Other inspected employers in HOUSTON, TX

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