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CASTALLOY CORP
$33,343
penalties
41
viol.
18
insp.

CASTALLOY CORP

1701 INDUSTRIAL LANE, Waukesha, WI 53186

Inspections
18
Dec 1976 to Apr 2026 · 5 safety, 13 health
Violations
41
across 18 inspections
Penalties on record
$33,343
latest amounts in DOL records
By classification
Serious 17Willful 0Repeat 4Other 20

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Apr 2, 2026Complaint (B) · Partial scope, Health#348851171$01 viol.

Inspection #348851171

Dates

Opened
Apr 2, 2026
Closing Conference Date
Apr 2, 2026
Final Order
Sep 8, 2026
Closed
Sep 10, 2026

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
68
Related Activity
1 complaint

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$0
Penalties on Record
$0
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
331513 Steel Foundries (except Investment)

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.1053
Respirable Crystalline Silica
OSHA citation code: 19101053 D03 IV
Other13$0$0-Sep 8, 2026
Apr 2, 2026Complaint (B) · Partial scope, Safety#348851148$01 viol.

Inspection #348851148

Dates

Opened
Apr 2, 2026
Closing Conference Date
Apr 2, 2026
Final Order
Aug 10, 2026
Closed
Aug 10, 2026

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
68
Related Activity
1 complaint

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$1,407
Penalties on Record
$0
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
331513 Steel Foundries (except Investment)

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011904.41
Electronic Submission of Records
OSHA citation code: 19040041 A02
Other11$1,407$0Aug 5, 2026-Aug 10, 2026
Mar 20, 2018Complaint (B) · Partial scope, Safety#343027959$5,0001 viol.

Inspection #343027959

Dates

Opened
Mar 20, 2018
Closing Conference Date
Mar 20, 2018
Final Order
Oct 2, 2018
Closed
Feb 11, 2019

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
125
Related Activity
1 complaint

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$0
Penalties on Record
$5,000
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
331513 Steel Foundries (except Investment)

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001B1910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 II
Serious13$0$5,000Dec 18, 2018-Oct 2, 2018
Apr 23, 2015Follow-Up (F) · Partial scope, Health#340577337$01 viol.

Inspection #340577337

Dates

Opened
Apr 23, 2015
Closing Conference Date
Apr 23, 2015
Final Order
Nov 3, 2015
Closed
Jan 5, 2016

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
120

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$0
Penalties on Record
$0
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
331513 Steel Foundries (except Investment)

Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.36
Design and Construction Requirements for Exit Routes
OSHA citation code: 19100036 G02
Other110$0$0Oct 9, 2015-Nov 3, 2015
Sep 9, 2014Complaint (B) · Partial scope, Safety#339944027$9,9013 viol.

Inspection #339944027

Dates

Opened
Sep 9, 2014
Closing Conference Date
Sep 9, 2014
Final Order
Nov 18, 2014
Closed
Dec 17, 2014

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
150
Related Activity
1 complaint

Violations and Penalties

Total Violations
3
Violation Types
3 serious
Initial Penalties
$16,831
Penalties on Record
$9,901
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
331513 Steel Foundries (except Investment)

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (3 of 3 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.23
Ladders
OSHA citation code: 19100023 C01
Serious15$2,971$2,971Dec 15, 2014-Nov 18, 2014
01002A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C07 I A
Serious11$6,930$6,930Nov 7, 2014-Nov 18, 2014
01002B1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 D04 I
Serious11$6,930$0Nov 7, 2014-Nov 18, 2014
Nov 28, 2012Follow-Up (F) · Partial scope, Health#337589618$10,7027 viol.

Inspection #337589618

Dates

Opened
Nov 28, 2012
Closing Conference Date
Nov 28, 2012
Contested
Jun 7, 2013
Final Order
Aug 28, 2014
Closed
Jan 5, 2016

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
132

Violations and Penalties

Total Violations
7
Violation Types
4 serious, 3 other-than-serious
Initial Penalties
$41,580
Penalties on Record
$10,702
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
331513 Steel Foundries (except Investment)

Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.

Violations

Violation list (5 of 7 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.134
Respiratory Protection
OSHA citation code: 19100134 D01 I
Serious26$6,930$4,851Jun 11, 2013Jun 7, 2013Aug 28, 2014
010021910.134
Respiratory Protection
OSHA citation code: 19100134 E07 IV
Other12$6,930$0Jun 11, 2013Jun 7, 2013Aug 28, 2014
01003A1910.1048
Formaldehyde
OSHA citation code: 19101048 G02 II A
Serious16$6,930$4,851May 21, 2013Jun 7, 2013Aug 28, 2014
01003B1910.134
Respiratory Protection
OSHA citation code: 19100134 G01 I A
Serious11$6,930$0May 21, 2013Jun 7, 2013Aug 28, 2014
01003C1910.134
Respiratory Protection
OSHA citation code: 19100134 G02 II C
Serious16$6,930$0May 21, 2013Jun 7, 2013Aug 28, 2014

Showing the 5 violations listed first by citation identifier. This inspection has 7 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Apr 15, 2011Planned (H) · Partial scope, Health#315120634$02 viol.

Inspection #315120634

Dates

Opened
Apr 15, 2011
Closing Conference Date
Apr 15, 2011
Contested
Jul 21, 2011
Final Order
Jan 20, 2012
Closed
Dec 29, 2011

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
89

Violations and Penalties

Total Violations
2
Violation Types
2 other-than-serious
Initial Penalties
$0
Penalties on Record
$0
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011904.4
Recording Criteria
OSHA citation code: 19040004 A
Other11$0$0Jul 16, 2011Jul 21, 2011Jan 20, 2012
010021904.4
Recording Criteria
OSHA citation code: 19040004 A
Other189$0$0Jul 16, 2011Jul 21, 2011Jan 20, 2012
Feb 3, 2011Planned (H) · Complete scope, Health#337589014$00 viol.

Inspection #337589014

Dates

Opened
Feb 3, 2011
Closing Conference Date
Feb 3, 2011
Closed
Feb 3, 2011

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
86

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Feb 3, 2011Complaint (B) · Complete scope, Health#315119255$7,05011 viol.

Inspection #315119255

Dates

Opened
Feb 3, 2011
Closing Conference Date
Feb 3, 2011
Contested
Jul 11, 2011
Final Order
Jul 12, 2012
Closed
Jan 5, 2016

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
86
Related Activity
2 complaints

Violations and Penalties

Total Violations
11
Violation Types
7 serious, 4 other-than-serious
Initial Penalties
$16,100
Penalties on Record
$7,050
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
331513 Steel Foundries (except Investment)

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling24 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)30mg/m³
Benzene80.154 - 1.35397ppm
Benzo [a] Pyrene30 - 0.00177mg/m³
Beryllium and Beryllium Compounds (as Be)30mg/m³
Cadmium30mg/m³
Chromic Acid and Chromates (as CrO3)10mg/m³
Chromium, Metal and Insoluble Salts30.0531532 - 0.14862mg/m³
Chromium (VI) - TWA10mg/m³
Chrysene30 - 0.000942mg/m³
Coal Tar Pitch Volatiles (benzene soluble fraction)30.179 - 0.431mg/m³
Cobalt, Metal, Dust and Fume (as Co)30mg/m³
Copper Fume (as Cu)30 - 0.0039878mg/m³
Formaldehyde180.041418 - 1.096279ppm
Gravimetric DeterminationQC70.373 - 2.1966mg/m³
Iron Oxide Fume30.318897 - 0.3840505mg/m³
Lead, Inorganic (as Pb)30 - 0.0093242mg/m³
Manganese Fume (as Mn)30.0687898 - 0.1653595mg/m³
Methylene bisphenyl isocyanate30.004063 - 0.155375mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)30mg/m³
Nickel, Metal and Insoluble compounds (as Ni)30mg/m³
Particulates not otherwise regulated (Respirable Fraction)70.373 - 2.1966mg/m³
Refractory Ceramic Fibers40 - 0.15f/cc
Sample WeightQC70.276 - 1.702mg
Silica, Crystalline Quartz (Respirable Fraction)70 - 5.7%
Vanadium fume (as V2O5)30mg/m³
Zinc Oxide Fume30.0397062 - 0.1273362mg/m³

Violations

Violation list (5 of 11 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.23
Ladders
OSHA citation code: 19100023 C01
Other12$2,800$1,000Jun 22, 2011Jul 11, 2011Jul 12, 2012
01003A1910.134
Respiratory Protection
OSHA citation code: 19100134 C01
Serious25$4,900$2,450Jul 12, 2011Jul 11, 2011Jul 12, 2012
01003B1910.1000
Air Contaminants
OSHA citation code: 19101000 A02
Serious25$0$0Jul 12, 2011Jul 11, 2011Jul 12, 2012
01003C1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Serious25$0$0Feb 28, 2012Jul 11, 2011Jul 12, 2012
01004A1910.1028
Benzene
OSHA citation code: 19101028 E02 I
Other115$4,200$1,500Jul 12, 2011Jul 11, 2011Jul 12, 2012

Showing the 5 violations listed first by citation identifier. This inspection has 11 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Feb 16, 1988Planned (H) · Complete scope, Safety#103472676$1001 viol.

Inspection #103472676

Dates

Opened
Feb 16, 1988
Closing Conference Date
Feb 17, 1988
Closed
Apr 5, 1988

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
87

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$100
Penalties on Record
$100
Site Address
1701 Industrial Lane, Waukesha, WI 53189
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious11$100$100Apr 5, 1988--
Inspections 1 to 10 of 18, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.134Respiratory Protection8 citations · $7,531
1910.1000Air Contaminants6 citations · $180
1910.1028Benzene4 citations · $1,500

Chemical exposure sampling

Samples
127
Substances
27
Inspections
2

Sample results are listed in the record of each inspection that collected them.

Industry comparison

BLS 2024 survey: steel foundries (except investment) reported 7.7 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 20.5%). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

Other inspected employers in Waukesha, WI

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