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INTERMET-ARCHER CREEK PLANT
$56,569
penalties
51
viol.
9
insp.

INTERMET-ARCHER CREEK PLANT

1132 MT. ATHOS RD 460 E, LYNCHBURG, VA 24504

Inspections
9
Feb 1996 to Feb 2006 · 5 safety, 4 health
Violations
51
across 9 inspections
Penalties on record
$56,569
latest amounts in DOL records
By classification
Serious 37Willful 1Repeat 0Other 13

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Feb 23, 2006Complaint (B) · Complete scope, Health#309601458$00 viol.

Inspection #309601458

Dates

Opened
Feb 23, 2006
Closing Conference Date
Aug 11, 2006
Closed
Aug 14, 2006

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
525
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1132 Mt. Athos Rd 460 E, Lynchburg, VA 24504
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

May 10, 2004FatalityAccident (A) · Partial scope, Safety#307172791$00 viol.

Inspection #307172791

Dates

Opened
May 10, 2004
Closing Conference Date
Aug 24, 2004
Closed
Aug 30, 2004

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
374
Related Activity
1 accident

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1132 Mt. Athos Rd 460 E, Lynchburg, VA 24504
Industry
331511 Iron Foundries

Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

FatalityFeb 24, 2004

Employee dies from burns in foundry accident

Injury: Burn/Scald (Heat)Body part: MultipleSource: Dust/Particles/ChipsEvent: Other
Feb 8, 2001FatalityAccident (A) · Partial scope, Safety#303901573$38,7009 viol.

Inspection #303901573

Dates

Opened
Feb 8, 2001
Closing Conference Date
Aug 1, 2001
Final Order
Feb 22, 2002
Closed
Feb 22, 2002

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
674
Related Activity
1 accident

Violations and Penalties

Total Violations
9
Violation Types
5 serious, 1 willful, 3 other-than-serious
Initial Penalties
$43,000
Penalties on Record
$38,700
Site Address
1132 Mt. Athos Rd 460 E, Lynchburg, VA 24504
Industry
Not classified in OSHA's inspection record.

Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

FatalityFeb 8, 2001

Employee killed from falling while repairing guardrail

Injury: FractureBody part: MultipleSource: Working SurfaceEvent: Fall (From Elevation)

Violations

Violation list (5 of 9 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.23
Ladders
OSHA citation code: 19100023 E03 IV
Serious13$7,000$6,300Aug 17, 2001-Feb 22, 2002
010021910.151
Medical Services and First Aid
OSHA citation code: 19100151 B
Serious110$3,500$3,150Sep 24, 2001-Feb 22, 2002
010031910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 K02 III
Serious12$2,500$2,250Sep 24, 2001-Feb 22, 2002
010041910.252
Welding, Cutting, and Brazing - General Requirements
OSHA citation code: 19100252 A02 XIIIC
Serious12$2,500$2,250Aug 31, 2001-Feb 22, 2002
010051910.1030
Bloodborne Pathogens
OSHA citation code: 19101030 G02 I
Serious15$2,500$2,250Aug 31, 2001-Feb 22, 2002

Showing the 5 violations listed first by citation identifier. This inspection has 9 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Oct 22, 1999Complaint (B) · Complete scope, Health#301826509$4,67714 viol.

Inspection #301826509

Dates

Opened
Oct 22, 1999
Closing Conference Date
Feb 23, 2000
Contested
Feb 23, 2000
Final Order
Mar 29, 2000
Closed
Jul 13, 2000

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
800
Related Activity
1 complaint

Violations and Penalties

Total Violations
14
Violation Types
14 serious
Initial Penalties
$9,350
Penalties on Record
$4,677
Site Address
1132 Mt. Athos Rd 460 E, Lynchburg, VA 24504
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (5 of 14 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.134
Respiratory Protection
OSHA citation code: 19100134 E01
Serious11$1,275$638Jun 10, 2000Feb 23, 2000Mar 29, 2000
010021910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C02
Serious210$1,275$638Apr 10, 2000Feb 23, 2000Mar 29, 2000
01003A1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 D04 VIII
Serious11$4,250$2,125Apr 10, 2000Feb 23, 2000Mar 29, 2000
01003B1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 D05 II
Serious11$0$0Mar 20, 2000Feb 23, 2000Mar 29, 2000
01003C1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 D06
Serious11$0$0Mar 20, 2000Feb 23, 2000Mar 29, 2000

Showing the 5 violations listed first by citation identifier. This inspection has 14 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Mar 30, 1999Planned (H) · Partial scope, Safety#126598374$3,7524 viol.

Inspection #126598374

Dates

Opened
Mar 30, 1999
Closing Conference Date
Apr 21, 1999
Contested
Jun 21, 1999
Final Order
Jun 30, 1999
Closed
Aug 13, 1999

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
800

Violations and Penalties

Total Violations
4
Violation Types
4 serious
Initial Penalties
$7,500
Penalties on Record
$3,752
Site Address
1132 Mt. Athos Rd 460 E, Lynchburg, VA 24504
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (4 of 4 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.23
Ladders
OSHA citation code: 19100023 C01
Serious12$2,625$1,313Jul 16, 1999Jun 21, 1999Jun 30, 1999
010021910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 K02 I
Serious12$1,875$938Aug 13, 1999Jun 21, 1999Jun 30, 1999
010031910.178
Powered Industrial Trucks
OSHA citation code: 19100178 N06
Serious110$1,875$938Jun 5, 1999Jun 21, 1999Jun 30, 1999
01004510001
OSHA citation code: 510001 A
Serious44$1,125$563Jun 13, 1999Jun 21, 1999Jun 30, 1999
Jun 23, 1997Planned (H) · Partial scope, Safety#125469536$00 viol.

Inspection #125469536

Dates

Opened
Jun 23, 1997
Closing Conference Date
Jul 9, 1997
Closed
Jul 9, 1997

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
680

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1132 Mt. Athos Rd 460 E, Lynchburg, VA 24504
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Apr 4, 1997Follow-Up (F) · Partial scope, Health#125469429$00 viol.

Inspection #125469429

Dates

Opened
Apr 4, 1997
Closing Conference Date
Apr 25, 1997
Closed
Apr 25, 1997

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
800

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1132 Mt. Athos Rd 460 E, Lynchburg, VA 24504
Industry
Not classified in OSHA's inspection record.

Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.

Mar 13, 1996Referral (C) · Complete scope, Health#125430892$01 viol.

Inspection #125430892

Dates

Opened
Mar 13, 1996
Closing Conference Date
Aug 19, 1996
Closed
Nov 10, 1997

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
800
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$1,500
Penalties on Record
$0
Site Address
1132 Mt. Athos Rd 460 E, Lynchburg, VA 24504
Industry
Not classified in OSHA's inspection record.

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.95
Occupational Noise Exposure
OSHA citation code: 19100095 B01
Other532$1,500$0Oct 31, 1997--
Feb 12, 1996Planned (H) · Complete scope, Safety#125430876$9,44023 viol.

Inspection #125430876

Dates

Opened
Feb 12, 1996
Closing Conference Date
Feb 23, 1996
Closed
May 14, 1996

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
800

Violations and Penalties

Total Violations
23
Violation Types
14 serious, 9 other-than-serious
Initial Penalties
$18,875
Penalties on Record
$9,440
Site Address
1132 Mt. Athos Rd 460 E, Lynchburg, VA 24504
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 23 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001510001
OSHA citation code: 510001 A
Serious11$1,125$563May 20, 1996--
01002A1910.36
Design and Construction Requirements for Exit Routes
OSHA citation code: 19100036 B06
Serious110$1,875$938May 20, 1996--
01002B1910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 K02
Serious110$0$0May 20, 1996--
01002C1910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 Q01
Serious310$0$0May 20, 1996--
010031910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A02
Serious11$1,500$750May 20, 1996--

Showing the 5 violations listed first by citation identifier. This inspection has 23 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 9 of 9, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.146Permit-Required Confined Spaces16 citations · $29,727
1910.178Powered Industrial Trucks3 citations · $938
1910.37Maintenance, Safeguards, and Operational Features for Exit Routes3 citations · $0

Industry comparison

BLS 2024 survey: iron foundries reported 5.5 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 7.1%). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

Other inspected employers in LYNCHBURG, VA

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