Skip to content
SafetyRecord logoSafetyRecord
QUALITY CASTINGS COMPANY
$216,195
penalties
151
viol.
27
insp.

QUALITY CASTINGS COMPANY

1200 N. MAIN STREET, ORRVILLE, OH 44667NAICS 331511 Iron Foundries

Inspections
27
Jun 1974 to Feb 2023 · 18 safety, 9 health
Violations
151
across 27 inspections
Penalties on record
$216,195
latest amounts in DOL records
By classification
Serious 85Willful 0Repeat 6Other 60

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Feb 15, 2023Referral (C) · Partial scope, Safety#346505795$94,0001 viol.

Inspection #346505795

Dates

Opened
Feb 15, 2023
Closing Conference Date
Feb 15, 2023
Final Order
Jul 5, 2023
Closed
Apr 29, 2025

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
345
Related Activity
2 referrals

Violations and Penalties

Total Violations
1
Violation Types
1 repeat
Initial Penalties
$0
Penalties on Record
$94,000
Site Address
1200 N. Main Street, Orrville, OH 44667
Industry
331511 Iron Foundries

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
02001B1910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Repeat110$0$94,000Oct 2, 2023-Jul 5, 2023
Sep 10, 2018Referral (C) · Partial scope, Safety#343451126$00 viol.

Inspection #343451126

Dates

Opened
Sep 10, 2018
Closing Conference Date
Sep 26, 2018
Closed
Oct 1, 2018

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
350
Related Activity
1 referral

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1200 N. Main Street, Orrville, OH 44667
Industry
331511 Iron Foundries

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

Aug 31, 2018

Employee's finger is amputated during casting operation

Event: Caught In or Between
Nov 2, 2015Referral (C) · Partial scope, Safety#341030591$7,0001 viol.

Inspection #341030591

Dates

Opened
Nov 2, 2015
Closing Conference Date
Nov 2, 2015
Final Order
Jan 7, 2016
Closed
Jan 21, 2016

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
340
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$7,000
Penalties on Record
$7,000
Site Address
1200 N. Main Street, Orrville, OH 44667
Industry
331511 Iron Foundries

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 A02
Other14$7,000$7,000Dec 28, 2015-Jan 7, 2016
May 7, 2015Monitoring (D) · Partial scope, Health#340612977$00 viol.

Inspection #340612977

Dates

Opened
May 7, 2015
Closing Conference Date
May 7, 2015
Closed
May 7, 2015

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
380

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1200 N. Main St., Orrville, OH 44667
Industry
331511 Iron Foundries

Monitoring Inspection: This inspection record is categorized as a monitoring inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Jun 19, 2013Monitoring (D) · Partial scope, Health#339123648$00 viol.

Inspection #339123648

Dates

Opened
Jun 19, 2013
Closing Conference Date
Jun 19, 2013
Closed
Jun 19, 2013

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
345

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1200 N. Main Street, Orrville, OH 44667
Industry
331511 Iron Foundries

Monitoring Inspection: This inspection record is categorized as a monitoring inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Jan 10, 2012Monitoring (D) · Partial scope, Health#331110288$00 viol.

Inspection #331110288

Dates

Opened
Jan 10, 2012
Closing Conference Date
Jan 10, 2012
Closed
Jan 11, 2012

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
370

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1200 N. Main Street, Orrville, OH 44667
Industry
331511 Iron Foundries

Monitoring Inspection: This inspection record is categorized as a monitoring inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Oct 25, 2011FatalityFatality/Catastrophe (M) · Partial scope, Safety#331080994$23,1004 viol.

Inspection #331080994

Dates

Opened
Oct 25, 2011
Closing Conference Date
Oct 25, 2011
Contested
Mar 26, 2012
Final Order
Dec 21, 2012
Closed
Mar 12, 2013

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
370
Related Activity
1 accident

Violations and Penalties

Total Violations
4
Violation Types
4 serious
Initial Penalties
$55,825
Penalties on Record
$23,100
Site Address
1200 N. Main Street, Orrville, OH 44667
Industry
331511 Iron Foundries

Fatality/Catastrophe Inspection: This inspection record is categorized as a fatality/catastrophe inspection in the DOL OSHA enforcement data.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

FatalityOct 23, 2011

Employee has hand amputated and dies from complications due

Event: Other

Violations

Violation list (4 of 4 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 D04 I
Serious11$38,500$5,775Mar 26, 2012Dec 21, 2012
010021910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious11$5,775$5,775Jun 3, 2013Mar 26, 2012Dec 21, 2012
010031910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C07 I A
Serious11$5,775$5,775Apr 1, 2013Mar 26, 2012Dec 21, 2012
010041910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 D03
Serious11$5,775$5,775Jun 3, 2013Mar 26, 2012Dec 21, 2012
Apr 5, 2010Planned (H) · Partial scope, Health#314382581$2,16011 viol.

Inspection #314382581

Dates

Opened
Apr 5, 2010
Closing Conference Date
Oct 1, 2010
Closed
Feb 1, 2011

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
317

Violations and Penalties

Total Violations
11
Violation Types
11 other-than-serious
Initial Penalties
$3,600
Penalties on Record
$2,160
Site Address
1200 N. Main Street, Orrville, OH 44667
Industry
331511 Iron Foundries

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 11 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1904.4
Recording Criteria
OSHA citation code: 19040004 A
Other4040$900$540Jan 24, 2011--
01001B1904.4
Recording Criteria
OSHA citation code: 19040004 A
Other3434$0$0Jan 24, 2011--
01001C1904.4
Recording Criteria
OSHA citation code: 19040004 A
Other1717$0$0Jan 24, 2011--
01001D1904.4
Recording Criteria
OSHA citation code: 19040004 A
Other33$0$0Jan 24, 2011--
01002A1904.7
General Recording Criteria for Cases
OSHA citation code: 19040007 B03
Other22$900$540Jan 24, 2011--

Showing the 5 violations listed first by citation identifier. This inspection has 11 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Apr 5, 2010Referral (C) · Partial scope, Safety#314382557$24,30020 viol.

Inspection #314382557

Dates

Opened
Apr 5, 2010
Closing Conference Date
Oct 1, 2010
Closed
May 27, 2011

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
317
Related Activity
3 complaints, 1 referral

Violations and Penalties

Total Violations
20
Violation Types
19 serious, 1 other-than-serious
Initial Penalties
$40,500
Penalties on Record
$24,300
Site Address
1200 N. Main Street, Orrville, OH 44667
Industry
331511 Iron Foundries

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (5 of 20 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 B01
Serious21$3,150$1,890Feb 22, 2011--
01002A1910.23
Ladders
OSHA citation code: 19100023 C01
Serious53$3,150$1,890Nov 22, 2010--
01002B1910.23
Ladders
OSHA citation code: 19100023 E01
Serious12$0$0Oct 6, 2010--
010031910.24
Step Bolts and Manhole Steps
OSHA citation code: 19100024 B
Serious11$1,350$810Nov 21, 2010--
010041910.27
Scaffolds and Rope Descent Systems
OSHA citation code: 19100027 F
Serious13$1,350$810Oct 29, 2010--

Showing the 5 violations listed first by citation identifier. This inspection has 20 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Apr 5, 2010Complaint (B) · Partial scope, Health#313997538$31,05020 viol.

Inspection #313997538

Dates

Opened
Apr 5, 2010
Closing Conference Date
Oct 1, 2010
Closed
Nov 6, 2015

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
317
Related Activity
3 complaints, 1 referral

Violations and Penalties

Total Violations
20
Violation Types
18 serious, 2 other-than-serious
Initial Penalties
$51,750
Penalties on Record
$31,050
Site Address
1200 N. Main St., Orrville, OH 44667
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling16 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)40mg/m³
Beryllium and Beryllium Compounds (as Be)40mg/m³
Cadmium40mg/m³
Chromium, Metal and Insoluble Salts40mg/m³
Cobalt, Metal, Dust and Fume (as Co)40mg/m³
Copper Fume (as Cu)40mg/m³
Formaldehyde30 - 0.111939ppm
Gravimetric DeterminationQC380.1657 - 3.154mg/m³
Iron Oxide Fume40.3575143 - 0.8720296mg/m³
Lead, Inorganic (as Pb)40mg/m³
Manganese Fume (as Mn)40.0039664 - 0.0206775mg/m³
Methylene bisphenyl isocyanate280 - 0.001379mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)40mg/m³
Nickel, Metal and Insoluble compounds (as Ni)40mg/m³
Sample WeightQC380.128 - 2.445mg
Silica, Crystalline Quartz (Respirable Fraction)380 - 22%
Vanadium fume (as V2O5)40mg/m³
Zinc Oxide Fume40 - 0.0899144mg/m³

Violations

Violation list (5 of 20 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.95
Occupational Noise Exposure
OSHA citation code: 19100095 B01
Serious111$4,500$2,700Feb 3, 2011--
010021910.95
Occupational Noise Exposure
OSHA citation code: 19100095 G08 IIB
Serious1313$4,500$2,700Nov 3, 2010--
010031910.95
Occupational Noise Exposure
OSHA citation code: 19100095 I05
Serious33$4,500$2,700Oct 29, 2010--
010041910.95
Occupational Noise Exposure
OSHA citation code: 19100095 K02
Serious1280$4,500$2,700Nov 3, 2010--
010051910.106
Flammable Liquids
OSHA citation code: 19100106 E02 IVD
Serious314$2,250$1,350Oct 6, 2010--

Showing the 5 violations listed first by citation identifier. This inspection has 20 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 10 of 27, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.1048Formaldehyde16 citations · $765
1910.95Occupational Noise Exposure10 citations · $12,200
1910.1000Air Contaminants8 citations · $5,400

Chemical exposure sampling

Samples
250
Substances
18
Inspections
3

Sample results are listed in the record of each inspection that collected them.

Industry comparison

Violations per inspection
This employer5.6
Industry average3.1
Penalties per inspection
This employer$8,007
Industry average$2,943

Primary Metal Manufacturing, 9,284 employers with OSHA inspections. Arithmetic from DOL records.

BLS 2024 survey: iron foundries reported 5.5 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 7.1%). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

Other inspected employers in ORRVILLE, OH

All employers in ORRVILLE →