SUNCAST CORPORATION
701 N. KIRK ROAD, BATAVIA, IL 60510
Having inspection records is common for businesses in regulated industries. Data and methodology
Inspection records
Feb 9, 2021#345141584Feb 9, 2021FatalityUnprogrammed Related (G) · Partial scope, SafetyFatality#345141584$00 viol.0 violations$0 in penalties
Inspection #345141584
Dates
- Opened
- Feb 9, 2021
- Closing Conference Date
- Feb 9, 2021
- Closed
- May 21, 2021
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 2
- Related Activity
- 1 accident
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 1801 Suncast Ln., Batavia, IL 60510
- Industry
- 337125 Household Furniture (except Wood and Metal) Manufacturing
Unprogrammed Related Inspection: This inspection record is categorized as an unprogrammed related inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.
Incident Investigation Summaries
Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.
Employee is killed after being struck by yard truck
Sep 7, 2018#343448403Sep 7, 2018FatalityFatality/Catastrophe (M) · Partial scope, SafetyFatality#343448403$00 viol.0 violations$0 in penalties
Inspection #343448403
Dates
- Opened
- Sep 7, 2018
- Closing Conference Date
- Jan 23, 2019
- Closed
- Jan 28, 2019
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 700
- Related Activity
- 1 accident
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- 337125 Household Furniture (except Wood and Metal) Manufacturing
Fatality/Catastrophe Inspection: This inspection record is categorized as a fatality/catastrophe inspection in the DOL OSHA enforcement data.
Incident Investigation Summaries
Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.
Employee is struck in the knee, and later dies from medical
Jul 20, 2018#343317236Jul 20, 2018Monitoring (D) · Partial scope, Safety#343317236$00 viol.0 violations$0 in penalties
Inspection #343317236
Dates
- Opened
- Jul 20, 2018
- Closing Conference Date
- Jul 20, 2018
- Closed
- Sep 11, 2018
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 650
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- 337125 Household Furniture (except Wood and Metal) Manufacturing
Monitoring Inspection: This inspection record is categorized as a monitoring inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.
Nov 7, 2017#342758885Nov 7, 2017Referral (C) · Partial scope, Safety#342758885$12,9343 viol.3 violations$12,934 in penalties
Inspection #342758885
Dates
- Opened
- Nov 7, 2017
- Closing Conference Date
- Nov 7, 2017
- Final Order
- May 4, 2018
- Closed
- Sep 11, 2018
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 650
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 3
- Violation Types
- 3 other-than-serious
- Initial Penalties
- $12,934
- Penalties on Record
- $12,934
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- 337125 Household Furniture (except Wood and Metal) Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Incident Investigation Summaries
Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.
Employee's finger is amputated when caught in hopper during
Violations
Violation list (3 of 3 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001A | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 D | Other | 1 | 1 | $12,934 | $12,934 | Jul 6, 2018 | - | May 4, 2018 |
| 01002 | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C04 I | Other | 1 | 3 | $0 | $0 | May 21, 2018 | - | May 4, 2018 |
| 01003 | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C04 II | Other | 1 | 3 | $0 | $0 | May 21, 2018 | - | May 4, 2018 |
Dec 28, 2015#341144590Dec 28, 2015Referral (C) · Partial scope, Safety#341144590$1,0002 viol.2 violations$1,000 in penalties
Inspection #341144590
Dates
- Opened
- Dec 28, 2015
- Closing Conference Date
- Dec 28, 2015
- Final Order
- May 19, 2016
- Closed
- Jun 21, 2016
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 630
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 2
- Violation Types
- 2 other-than-serious
- Initial Penalties
- $6,105
- Penalties on Record
- $1,000
- Site Address
- 701 N. Kirk Rd., Batavia, IL 60510
- Industry
- 325211 Plastics Material and Resin Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Violations
Violation list (2 of 2 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.303 Electrical - General Requirements OSHA citation code: 19100303 B02 | Other | 1 | 400 | $3,300 | $500 | Jun 2, 2016 | - | May 19, 2016 |
| 01002 | 1910.305 Electrical - Wiring Methods, Components, and Equipment OSHA citation code: 19100305 G01 IV | Other | 1 | 400 | $2,805 | $500 | - | May 19, 2016 |
Nov 12, 2015#341049690Nov 12, 2015Referral (C) · Partial scope, Safety#341049690$4,9001 viol.1 violation$4,900 in penalties
Inspection #341049690
Dates
- Opened
- Nov 12, 2015
- Closing Conference Date
- Nov 12, 2015
- Final Order
- Mar 29, 2016
- Closed
- Jul 11, 2016
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 630
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 serious
- Initial Penalties
- $7,000
- Penalties on Record
- $4,900
- Site Address
- 701 N. Kirk Rd., Batavia, IL 60510
- Industry
- 325211 Plastics Material and Resin Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.23 Ladders OSHA citation code: 19100023 A04 | Serious | 1 | 2 | $7,000 | $4,900 | May 15, 2016 | - | Mar 29, 2016 |
Nov 16, 2010#314040502Nov 16, 2010Follow-Up (F) · Partial scope, Safety#314040502$00 viol.0 violations$0 in penalties
Inspection #314040502
Dates
- Opened
- Nov 16, 2010
- Closing Conference Date
- Dec 2, 2010
- Closed
- Dec 2, 2010
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 150
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- 326199 All Other Plastics Product Manufacturing
Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.
Oct 22, 2009#312730583Oct 22, 2009Complaint (B) · Partial scope, Safety#312730583$1,1251 viol.1 violation$1,125 in penalties
Inspection #312730583
Dates
- Opened
- Oct 22, 2009
- Closing Conference Date
- Dec 23, 2009
- Closed
- May 26, 2010
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 500
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 serious
- Initial Penalties
- $2,250
- Penalties on Record
- $1,125
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- 326199 All Other Plastics Product Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.132 Personal Protective Equipment - General Requirements OSHA citation code: 19100132 A | Serious | 1 | 2 | $2,250 | $1,125 | May 16, 2010 | - | - |
Jun 18, 2007#309773000Jun 18, 2007Accident (A) · Partial scope, Safety#309773000$3,1504 viol.4 violations$3,150 in penalties
Inspection #309773000
Dates
- Opened
- Jun 18, 2007
- Closing Conference Date
- Aug 31, 2007
- Closed
- Jan 18, 2008
Inspection
- Advance Notice
- Yes
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 600
- Related Activity
- 1 accident
Violations and Penalties
- Total Violations
- 4
- Violation Types
- 3 serious, 1 other-than-serious
- Initial Penalties
- $6,750
- Penalties on Record
- $3,150
- Site Address
- 701 N. Kirk Rd., Batavia, IL 60510
- Industry
- 326199 All Other Plastics Product Manufacturing
Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.
Incident Investigation Summaries
Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.
Employee is killed while operating molding machine
Violations
Violation list (4 of 4 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C06 I | Other | 1 | 2 | $2,250 | $0 | Nov 20, 2007 | - | - |
| 01002A | 1910.335 Electrical - Safeguards OSHA citation code: 19100335 A01 I | Serious | 1 | 2 | $4,500 | $3,150 | Nov 20, 2007 | - | - |
| 01002B | 1910.335 Electrical - Safeguards OSHA citation code: 19100335 A01 IV | Serious | 1 | 2 | $0 | $0 | Nov 20, 2007 | - | - |
| 01002C | 1910.335 Electrical - Safeguards OSHA citation code: 19100335 A01 V | Serious | 1 | 2 | $0 | $0 | Nov 20, 2007 | - | - |
May 19, 2005#308150689May 19, 2005Referral (C) · Partial scope, Safety#308150689$00 viol.0 violations$0 in penalties
Inspection #308150689
Dates
- Opened
- May 19, 2005
- Closing Conference Date
- May 19, 2005
- Closed
- May 19, 2005
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 600
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- 337125 Household Furniture (except Wood and Metal) Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records
About these records
A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).
This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.
OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.
OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.
Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.
Understanding These Penalties
The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.
20 inspections, 1987 to 2021. Each row is one inspection; point at or tap a row for its dates and totals.
Source: DOL OSHA enforcement data (inspections and violations), linked via activity_nr (exact government key).
Penalty changes: Amounts shown reflect what OSHA's enforcement record publishes. The reason for any change is not stated unless OSHA's record explicitly says so.
Short cases: When a case closed soon after it opened, the closed marker is drawn slightly to the right so both markers stay visible. Each row's card shows the exact dates.