THERMASYS CORPORATION
5215 21ST ST, RACINE, WI 53406 · NAICS 332410 Power Boiler and Heat Exchanger Manufacturing
Having inspection records is common for businesses in regulated industries. Data and methodology
Inspection records
Jun 13, 2007#122383433Jun 13, 2007Programmed Other (K) · Partial scope, Health#122383433$00 viol.0 violations$0 in penalties
Inspection #122383433
Dates
- Opened
- Jun 13, 2007
- Closing Conference Date
- Jun 13, 2007
- Closed
- Jun 18, 2007
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 223
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 5215 21st St, Racine, WI 53406
- Industry
- 332410 Power Boiler and Heat Exchanger Manufacturing
Programmed Other Inspection: This inspection record is categorized as a programmed other inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.
Sep 27, 2005#307064543Sep 27, 2005Complaint (B) · Partial scope, Safety#307064543$2,0002 viol.2 violations$2,000 in penalties
Inspection #307064543
Dates
- Opened
- Sep 27, 2005
- Closing Conference Date
- Oct 6, 2005
- Closed
- Dec 23, 2005
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 170
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 2
- Violation Types
- 1 serious, 1 other-than-serious
- Initial Penalties
- $4,325
- Penalties on Record
- $2,000
- Site Address
- 5215 21st St, Racine, WI 53406
- Industry
- 332410 Power Boiler and Heat Exchanger Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (2 of 2 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C06 I | Other | 1 | 2 | $825 | $0 | Apr 4, 2006 | - | - |
| 01002 | 1910.212 General Requirements for All Machines (Machine Guarding) OSHA citation code: 19100212 A01 | Serious | 1 | 3 | $3,500 | $2,000 | Jan 27, 2006 | - | - |
Nov 12, 1998#300116902Nov 12, 1998Complaint (B) · Partial scope, Safety#300116902$20,8005 viol.5 violations$20,800 in penalties
Inspection #300116902
Dates
- Opened
- Nov 12, 1998
- Closing Conference Date
- Nov 19, 1998
- Closed
- May 4, 1999
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 120
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 5
- Violation Types
- 4 serious, 1 repeat
- Initial Penalties
- $31,500
- Penalties on Record
- $20,800
- Site Address
- 5215 21st St, Racine, WI 53406
- Industry
- 332410 Power Boiler and Heat Exchanger Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (5 of 5 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001A | 1910.132 Personal Protective Equipment - General Requirements OSHA citation code: 19100132 A | Serious | 6 | 6 | $2,500 | $1,650 | Mar 23, 1999 | - | - |
| 01001B | 1910.132 Personal Protective Equipment - General Requirements OSHA citation code: 19100132 E | Serious | 6 | 6 | $0 | $0 | Mar 23, 1999 | - | - |
| 01002 | 1910.132 Personal Protective Equipment - General Requirements OSHA citation code: 19100132 F01 | Serious | 6 | 6 | $2,500 | $1,650 | Mar 23, 1999 | - | - |
| 01003 | 1910.178 Powered Industrial Trucks OSHA citation code: 19100178 M10 | Serious | 1 | 4 | $1,500 | $1,000 | Mar 23, 1999 | - | - |
| 02001 | 1910.212 General Requirements for All Machines (Machine Guarding) OSHA citation code: 19100212 A03 II | Repeat | 3 | 3 | $25,000 | $16,500 | Mar 23, 1999 | - | - |
Jan 6, 1998#122207178Jan 6, 1998Referral (C) · Partial scope, Health#122207178$16,83526 viol.26 violations$16,835 in penalties
Inspection #122207178
Dates
- Opened
- Jan 6, 1998
- Closing Conference Date
- Jan 29, 1998
- Closed
- Sep 2, 1998
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 290
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 26
- Violation Types
- 20 serious, 6 other-than-serious
- Initial Penalties
- $43,000
- Penalties on Record
- $16,835
- Site Address
- 5215 21st St, Racine, WI 53406
- Industry
- 332410 Power Boiler and Heat Exchanger Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Chemical Exposure Sampling14 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| 2-Butoxyethanol | 1 | 0.6997 | ppm |
| Antimony and Compounds (as Sb) | 6 | 0 | mg/m³ |
| Beryllium and Beryllium Compounds (as Be) | 6 | 0 | mg/m³ |
| Cadmium | 6 | 0 - 0.0009 | mg/m³ |
| Chromium, Metal and Insoluble Salts | 6 | 0 - 0.001 | mg/m³ |
| Cobalt, Metal, Dust and Fume (as Co) | 6 | 0 | mg/m³ |
| Copper Fume (as Cu) | 6 | 0 - 0.008 | mg/m³ |
| Iron Oxide Fume | 6 | 0.0031 - 0.5577 | mg/m³ |
| Lead, Inorganic (as Pb) | 6 | 0 | mg/m³ |
| Manganese Fume (as Mn) | 6 | 0 - 0.0622 | mg/m³ |
| Molybdenum (as Mo), Insoluble Compounds (Total Dust) | 6 | 0 | mg/m³ |
| Nickel, Metal and Insoluble compounds (as Ni) | 6 | 0 | mg/m³ |
| Vanadium fume (as V2O5) | 6 | 0 | mg/m³ |
| Zinc Oxide Fume | 6 | 0 - 0.0058 | mg/m³ |
Violations
Violation list (8 of 26 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 B01 | Serious | 1 | 2 | $2,000 | $780 | May 26, 1998 | - | - |
| 01002 | 1910.37 Maintenance, Safeguards, and Operational Features for Exit Routes OSHA citation code: 19100037 Q02 | Serious | 1 | 2 | $2,000 | $785 | May 12, 1998 | - | - |
| 01003 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 D01 | Serious | 1 | 25 | $5,000 | $1,950 | Jun 10, 1998 | - | - |
| 01004 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 G05 I | Serious | 4 | 15 | $5,000 | $1,950 | Jun 10, 1998 | - | - |
| 01005A | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 G06 | Serious | 1 | 25 | $5,000 | $1,950 | Jun 10, 1998 | - | - |
| 01005B | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 I01 | Serious | 1 | 100 | $0 | $0 | Jun 10, 1998 | - | - |
| 01006 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 G08 I | Serious | 1 | 15 | $5,000 | $1,950 | Jun 10, 1998 | - | - |
| 01007 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 I02 IIB | Serious | 1 | 50 | $5,000 | $1,950 | Jun 10, 1998 | - | - |
Showing the 8 violations listed first by citation identifier. This inspection has 26 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Nov 21, 1997#300113313Nov 21, 1997Complaint (B) · Partial scope, Safety#300113313$18,39022 viol.22 violations$18,390 in penalties
Inspection #300113313
Dates
- Opened
- Nov 21, 1997
- Closing Conference Date
- Nov 24, 1997
- Closed
- Aug 31, 1998
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 280
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 22
- Violation Types
- 21 serious, 1 other-than-serious
- Initial Penalties
- $47,500
- Penalties on Record
- $18,390
- Site Address
- 5215 21st St, Racine, WI 53406
- Industry
- 332410 Power Boiler and Heat Exchanger Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (8 of 22 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 A02 | Serious | 1 | 25 | $1,500 | $580 | May 16, 1998 | - | - |
| 01002A | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 B01 | Serious | 4 | 100 | $5,000 | $1,935 | May 16, 1998 | - | - |
| 01002B | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 B02 | Serious | 1 | 100 | $0 | $0 | May 16, 1998 | - | - |
| 01002C | 1910.37 Maintenance, Safeguards, and Operational Features for Exit Routes OSHA citation code: 19100037 K02 | Serious | 2 | 100 | $0 | $0 | May 12, 1998 | - | - |
| 01002D | 1910.176 Handling Materials - General OSHA citation code: 19100176 A | Serious | 1 | 10 | $0 | $0 | May 12, 1998 | - | - |
| 01003 | 1910.37 Maintenance, Safeguards, and Operational Features for Exit Routes OSHA citation code: 19100037 Q01 | Serious | 1 | 25 | $1,500 | $580 | May 16, 1998 | - | - |
| 01004 | 1910.38 Emergency Action Plans OSHA citation code: 19100038 A05 II | Serious | 1 | 180 | $2,000 | $775 | Jun 12, 1998 | - | - |
| 01005 | 1910.101 Compressed Gases (General Requirements) OSHA citation code: 19100101 B | Serious | 1 | 10 | $1,500 | $580 | May 12, 1998 | - | - |
Showing the 8 violations listed first by citation identifier. This inspection has 22 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Feb 24, 1997#122211196Feb 24, 1997Complaint (B) · Partial scope, Health#122211196$6754 viol.4 violations$675 in penalties
Inspection #122211196
Dates
- Opened
- Feb 24, 1997
- Closing Conference Date
- Mar 12, 1997
- Closed
- May 29, 1997
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 250
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 4
- Violation Types
- 1 serious, 3 other-than-serious
- Initial Penalties
- $675
- Penalties on Record
- $675
- Site Address
- 5215 21st St, Racine, WI 53406
- Industry
- 332410 Power Boiler and Heat Exchanger Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Chemical Exposure Sampling13 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Antimony and Compounds (as Sb) | 5 | 0 | mg/m³ |
| Beryllium and Beryllium Compounds (as Be) | 5 | 0 | mg/m³ |
| Cadmium | 5 | 0 - 0.0046 | mg/m³ |
| Chromium, Metal and Insoluble Salts | 5 | 0 | mg/m³ |
| Cobalt, Metal, Dust and Fume (as Co) | 5 | 0 | mg/m³ |
| Copper Fume (as Cu) | 5 | 0 - 0.0192 | mg/m³ |
| Iron Oxide Fume | 5 | 0 - 1.6434 | mg/m³ |
| Lead, Inorganic (as Pb) | 5 | 0 | mg/m³ |
| Manganese Fume (as Mn) | 5 | 0 - 0.1755 | mg/m³ |
| Molybdenum (as Mo), Insoluble Compounds (Total Dust) | 5 | 0 | mg/m³ |
| Nickel, Metal and Insoluble compounds (as Ni) | 5 | 0 | mg/m³ |
| Vanadium fume (as V2O5) | 5 | 0 | mg/m³ |
| Zinc Oxide Fume | 5 | 0 - 0.1325 | mg/m³ |
Violations
Violation list (4 of 4 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 A03 | Other | 1 | 50 | $0 | $0 | May 6, 1997 | - | - |
| 01002 | 1910.132 Personal Protective Equipment - General Requirements OSHA citation code: 19100132 D02 | Other | 1 | 5 | $0 | $0 | May 6, 1997 | - | - |
| 01003 | 1910.1200 Hazard Communication OSHA citation code: 19101200 E01 | Other | 1 | 5 | $0 | $0 | Apr 21, 1997 | - | - |
| 02001 | 1910.1027 Cadmium OSHA citation code: 19101027 L01 IA | Serious | 1 | 1 | $675 | $675 | Jun 9, 1997 | - | - |
Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records
About these records
A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).
This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.
OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.
OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.
Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).
Understanding These Penalties
The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.
6 inspections, 1997 to 2007. Each row is one inspection; point at or tap a row for its dates and totals.
Source: DOL OSHA enforcement data (inspections and violations), linked via activity_nr (exact government key).
Penalty changes: Amounts shown reflect what OSHA's enforcement record publishes. The reason for any change is not stated unless OSHA's record explicitly says so.
Short cases: When a case closed soon after it opened, the closed marker is drawn slightly to the right so both markers stay visible. Each row's card shows the exact dates.
Standards cited
Chemical exposure sampling
Sample results are listed in the record of each inspection that collected them.
Industry comparison
Fabricated Metal Product Manufacturing, 48,574 employers with OSHA inspections. Arithmetic from DOL records.
BLS 2024 survey: power boiler and heat exchanger manufacturing reported 3.2 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 16.5%; NAICS 33241 level). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source