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ZEPHYR PRODUCTS INC
$40,682
penalties
70
viol.
12
insp.

ZEPHYR PRODUCTS INC

3100 WILSON AVE, Leavenworth, KS 66048

Inspections
12
Jan 1983 to Apr 2026 · 9 safety, 3 health
Violations
70
across 12 inspections
Penalties on record
$40,682
latest amounts in DOL records
By classification
Serious 17Willful 0Repeat 1Other 52

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Apr 23, 2026Referral (C) · Partial scope, Health#348897489$00 viol.

Inspection #348897489

Dates

Opened
Apr 23, 2026
Closing Conference Date
Apr 23, 2026
Closed
May 1, 2026

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
87
Related Activity
1 referral

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
3070 Wilson Ave., Leavenworth, KS 66048
Industry
332322 Sheet Metal Work Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Jul 2, 2025Planned (H) · Partial scope, Safety#348351446$15,2575 viol.

Inspection #348351446

Dates

Opened
Jul 2, 2025
Closing Conference Date
Jul 2, 2025
Final Order
Sep 18, 2025
Closed
Nov 13, 2025

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
215

Violations and Penalties

Total Violations
5
Violation Types
3 serious, 1 repeat, 1 other-than-serious
Initial Penalties
$25,428
Penalties on Record
$15,257
Site Address
3030 Wilson Avenue, Leavenworth, KS 66048
Industry
332322 Sheet Metal Work Manufacturing

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 5 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A02
Serious22$7,235$4,341Sep 24, 2025-Sep 18, 2025
01002A1910.215
Abrasive Wheel Machinery
OSHA citation code: 19100215 A04
Serious11$5,426$3,256Sep 24, 2025-Sep 18, 2025
01002B1910.215
Abrasive Wheel Machinery
OSHA citation code: 19100215 B09
Serious11$0$0Sep 24, 2025-Sep 18, 2025
020011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Repeat11$12,767$7,660-Sep 18, 2025
030011910.305
Wiring methods, components, and equipment for general use
OSHA citation code: 19100305 B01 II
Other12$0$0-Sep 18, 2025
Jan 6, 2021Referral (C) · Complete scope, Safety#345102859$7,3731 viol.

Inspection #345102859

Dates

Opened
Jan 6, 2021
Closing Conference Date
Apr 28, 2021
Final Order
Jun 8, 2021
Closed
Nov 10, 2021

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
108
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$12,288
Penalties on Record
$7,373
Site Address
3030 Wilson Avenue, Leavenworth, KS 66048
Industry
332322 Sheet Metal Work Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

Dec 14, 2020

Employee loses tip of right thumb while operating cnc press

Event: Caught In or Between

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03
Serious13$12,288$7,373Jul 30, 2021-Jun 8, 2021
Jul 7, 2020Referral (C) · Complete scope, Safety#344822556$4,7711 viol.

Inspection #344822556

Dates

Opened
Jul 7, 2020
Closing Conference Date
Jul 7, 2020
Final Order
Oct 2, 2020
Closed
Oct 5, 2020

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
79
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$8,675
Penalties on Record
$4,771
Site Address
3030 Wilson Ave., Leavenworth, KS 66048
Industry
332322 Sheet Metal Work Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

Jun 24, 2020

Employee partially amputates fingers when glove is caught be

Event: Caught In or Between

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious11$8,675$4,771Oct 8, 2020-Oct 2, 2020
Feb 18, 2015Planned (H) · Complete scope, Safety#340210848$9,6616 viol.

Inspection #340210848

Dates

Opened
Feb 18, 2015
Closing Conference Date
Feb 23, 2015
Final Order
Jul 17, 2015
Closed
Oct 19, 2015

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
84

Violations and Penalties

Total Violations
6
Violation Types
4 serious, 2 other-than-serious
Initial Penalties
$19,320
Penalties on Record
$9,661
Site Address
3030 Wilson Avenue, Leavenworth, KS 66048
Industry
332322 Sheet Metal Work Manufacturing

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 6 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.147
The control of hazardous energy (lockout/tagout)
OSHA citation code: 19100147 C04 I
Serious12$4,900$2,450Aug 12, 2015-Jul 17, 2015
010021910.147
The control of hazardous energy (lockout/tagout)
OSHA citation code: 19100147 C07 I
Serious12$4,900$2,450Jul 22, 2015-Jul 17, 2015
010031910.157
Portable Fire Extinguishers
OSHA citation code: 19100157 G01
Other110$1,785$893Jul 22, 2015-Jul 17, 2015
010041910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious710$3,570$1,785Aug 31, 2015-Jul 17, 2015
010051910.219
Mechanical Power-Transmission Apparatus
OSHA citation code: 19100219 F01
Serious21$1,785$893Jul 22, 2015-Jul 17, 2015

Showing the 5 violations listed first by citation identifier. This inspection has 6 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Feb 6, 2008Complaint (B) · Partial scope, Safety#311785992$2,5002 viol.

Inspection #311785992

Dates

Opened
Feb 6, 2008
Closing Conference Date
Feb 6, 2008
Closed
Mar 17, 2008

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
60
Related Activity
1 complaint

Violations and Penalties

Total Violations
2
Violation Types
1 serious, 1 other-than-serious
Initial Penalties
$2,500
Penalties on Record
$2,500
Site Address
3030 Wilson Ave., Leavenworth, KS 66048
Industry
332999 All Other Miscellaneous Fabricated Metal Product Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.217
Mechanical Power Presses
OSHA citation code: 19100217 C02 IA
Serious144$2,500$2,500Apr 1, 2008--
020011910.217
Mechanical Power Presses
OSHA citation code: 19100217 G
Other143$0$0Mar 17, 2008--
Oct 24, 2003Planned (H) · No Inspection scope, Safety#306172388$00 viol.

Inspection #306172388

Dates

Opened
Oct 24, 2003
Closing Conference Date
Not recorded
Closed
Oct 24, 2003

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
57

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
3030 Wilson Ave., Leavenworth, KS 66048
Industry
332999 All Other Miscellaneous Fabricated Metal Product Manufacturing

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Feb 6, 2003Planned (H) · No Inspection scope, Safety#305031973$00 viol.

Inspection #305031973

Dates

Opened
Feb 6, 2003
Closing Conference Date
Not recorded
Closed
Feb 6, 2003

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
11

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
3030 Wilson Ave., Leavenworth, KS 66048
Industry
332312 Fabricated Structural Metal Manufacturing

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Apr 27, 2000Planned (H) · Records Only scope, Health#302759915$00 viol.

Inspection #302759915

Dates

Opened
Apr 27, 2000
Closing Conference Date
Apr 27, 2000
Closed
Jul 17, 2000

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
37

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
3030 Wilson Ave., Leavenworth, KS 66048
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Jan 18, 1989Planned (H) · Complete scope, Safety#106031495$4807 viol.

Inspection #106031495

Dates

Opened
Jan 18, 1989
Closing Conference Date
Jan 18, 1989
Closed
Feb 24, 1989

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
20

Violations and Penalties

Total Violations
7
Violation Types
3 serious, 4 other-than-serious
Initial Penalties
$480
Penalties on Record
$480
Site Address
3030 Wilson Ave., Leavenworth, KS 66048
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 7 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 II
Serious11$200$200Feb 27, 1989--
010021910.215
Abrasive Wheel Machinery
OSHA citation code: 19100215 A04
Serious11$80$80Feb 6, 1989--
010031910.304
Wiring design and protection
OSHA citation code: 19100304 F05 V
Serious33$200$200Feb 6, 1989--
020011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Other21$0$0Feb 27, 1989--
020021910.215
Abrasive Wheel Machinery
OSHA citation code: 19100215 B09
Other11$0$0Feb 6, 1989--

Showing the 5 violations listed first by citation identifier. This inspection has 7 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 10 of 12, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.217Mechanical Power Presses16 citations · $2,820
1910.212General Requirements for All Machines (Machine Guarding)10 citations · $26,450
1910.219Mechanical Power-Transmission Apparatus10 citations · $893

Other inspected employers in Leavenworth, KS

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