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ZENITH ELECTRONICS CORP.
$42,600
penalties
75
viol.
9
insp.

ZENITH ELECTRONICS CORP.

2407 W. NORTH AVENUE, MELROSE PARK, IL 60160

Inspections
9
Feb 1991 to May 1999 · 3 safety, 6 health
Violations
75
across 9 inspections
Penalties on record
$42,600
latest amounts in DOL records
By classification
Serious 61Willful 0Repeat 0Other 14

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

May 27, 1999Unprogrammed Related (G) · Partial scope, Health#302763271$00 viol.

Inspection #302763271

Dates

Opened
May 27, 1999
Closing Conference Date
May 27, 1999
Closed
Sep 13, 1999

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
11
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
2407 W. North Avenue, Melrose Park, IL 60160
Industry
Not classified in OSHA's inspection record.

Unprogrammed Related Inspection: This inspection record is categorized as an unprogrammed related inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

May 1, 1998FatalityAccident (A) · Partial scope, Safety#302041348$16,50019 viol.

Inspection #302041348

Dates

Opened
May 1, 1998
Closing Conference Date
Sep 3, 1998
Contested
Oct 21, 1998
Final Order
Mar 11, 1999
Closed
Jun 25, 1999

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
2,500
Related Activity
2 complaints, 1 accident

Violations and Penalties

Total Violations
19
Violation Types
17 serious, 2 other-than-serious
Initial Penalties
$33,000
Penalties on Record
$16,500
Site Address
2407 W. North Avenue, Melrose Park, IL 60160
Industry
Not classified in OSHA's inspection record.

Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

FatalityApr 30, 1998

Employee killed when head caught in gun seal machine

Injury: OtherBody part: HeadSource: MachineEvent: Caught In or Between

Violations

Violation list (5 of 19 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 A01
Serious1052$1,500$375Nov 2, 1998Oct 21, 1998Mar 11, 1999
010021910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 A02
Serious130$1,500$375Nov 2, 1998Oct 21, 1998Mar 11, 1999
010031910.28
Duty to Have Fall Protection
OSHA citation code: 19100028 A01
Serious45$2,000$500Oct 2, 1998Oct 21, 1998Mar 11, 1999
01004A1910.36
Design and Construction Requirements for Exit Routes
OSHA citation code: 19100036 B08
Serious12100$2,000$500Oct 5, 1998Oct 21, 1998Mar 11, 1999
01004B1910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 F01
Serious12100$0$0Oct 5, 1998Oct 21, 1998Mar 11, 1999

Showing the 5 violations listed first by citation identifier. This inspection has 19 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Dec 9, 1997Accident (A) · Partial scope, Safety#300955259$2,0006 viol.

Inspection #300955259

Dates

Opened
Dec 9, 1997
Closing Conference Date
Jan 16, 1998
Contested
Apr 29, 1998
Closed
Jun 11, 1998

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
2,750
Related Activity
1 accident

Violations and Penalties

Total Violations
6
Violation Types
5 serious, 1 other-than-serious
Initial Penalties
$4,000
Penalties on Record
$2,000
Site Address
2407 W. North Avenue, Melrose Park, IL 60160
Industry
Not classified in OSHA's inspection record.

Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationDec 8, 1997

Three employees exposed to hydrofluoric acid

Injury: AsphyxiaBody part: LungSource: Chemical Liquids/VaporsEvent: Inhalation3 injury lines on this record

Enforcement Outcome

Citation contest activity appears on Apr 29, 1998. Final orders are recorded through Aug 31, 1998. Penalty changes shown on this page reflect the latest amounts published in OSHA's enforcement data.

Violations

Violation list (5 of 6 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.38
Emergency Action Plans
OSHA citation code: 19100038 A03 I
Serious12,500$2,000$1,000May 22, 1998Apr 29, 1998Aug 31, 1998
01001B1910.165
Employee Alarm Systems
OSHA citation code: 19100165 B03
Serious12,500$0$0May 22, 1998Apr 29, 1998-
01002A1910.36
Design and Construction Requirements for Exit Routes
OSHA citation code: 19100036 B05
Serious2250$2,000$1,000May 22, 1998Apr 29, 1998Aug 31, 1998
01002B1910.36
Design and Construction Requirements for Exit Routes
OSHA citation code: 19100036 B06
Serious22$0$0May 22, 1998Apr 29, 1998-
01002C1910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 Q01
Serious2150$0$0May 22, 1998Apr 29, 1998-

Showing the 5 violations listed first by citation identifier. This inspection has 6 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Jan 29, 1997Unprogrammed Related (G) · Partial scope, Health#103460903$00 viol.

Inspection #103460903

Dates

Opened
Jan 29, 1997
Closing Conference Date
Jan 30, 1997
Closed
Mar 27, 1997

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
2,800
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
2407 W. North Avenue, Melrose Park, IL 60160
Industry
Not classified in OSHA's inspection record.

Unprogrammed Related Inspection: This inspection record is categorized as an unprogrammed related inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

May 4, 1993Referral (C) · Partial scope, Health#103456638$00 viol.

Inspection #103456638

Dates

Opened
May 4, 1993
Closing Conference Date
May 5, 1993
Closed
Sep 1, 1993

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
3,231
Related Activity
1 referral

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
2407 W. North Avenue, Melrose Park, IL 60160
Industry
Not classified in OSHA's inspection record.

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Chemical Exposure Sampling2 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Fluorides (as F)60 - 0.33mg/m³
Hydrogen Fluoride (as F)60 - 0.36ppm
May 28, 1992Complaint (B) · Partial scope, Health#102994837$03 viol.

Inspection #102994837

Dates

Opened
May 28, 1992
Closing Conference Date
Jun 5, 1992
Closed
Aug 24, 1992

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
2,600
Related Activity
1 complaint

Violations and Penalties

Total Violations
3
Violation Types
3 other-than-serious
Initial Penalties
$0
Penalties on Record
$0
Site Address
2407 W. North Avenue, Melrose Park, IL 60160
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling6 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
2-Butanone160 - 69.3786ppm
Diethylenetriamine21P / 1A0mg/m³
Ethyl Alcohol20ppm
Methyl Chloroform376.5907 - 117.9103ppm
Toluene128P / 4A0.0662 - 3.6097ppm
Triethylenetetramine21P / 1A0ppm

Violations

Violation list (3 of 3 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 B09
Other13$0$0Jun 29, 1992--
010021910.305
Electrical - Wiring Methods, Components, and Equipment
OSHA citation code: 19100305 G02 III
Other221$0$0Jul 3, 1992--
010031910.1200
Hazard Communication
OSHA citation code: 19101200 H
Other15$0$0Jul 28, 1992--
May 4, 1992Planned (H) · Complete scope, Safety#103075644$17,20017 viol.

Inspection #103075644

Dates

Opened
May 4, 1992
Closing Conference Date
May 8, 1992
Closed
May 11, 1993

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
2,600

Violations and Penalties

Total Violations
17
Violation Types
17 serious
Initial Penalties
$20,625
Penalties on Record
$17,200
Site Address
2407 W. North Avenue, Melrose Park, IL 60160
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 17 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001B1910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 Q05
Serious10200$0$600Sep 13, 1992--
010031910.106
Flammable Liquids
OSHA citation code: 19100106 D03 II
Serious910$2,625$2,000Jul 29, 1992--
010041910.106
Flammable Liquids
OSHA citation code: 19100106 E02 IIB2
Serious910$2,625$2,000Jul 29, 1992--
010051910.132
Personal Protective Equipment - General Requirements
OSHA citation code: 19100132 A
Serious110$1,125$1,000Sep 11, 1992--
010061910.176
Handling Materials - General
OSHA citation code: 19100176 B
Serious24$1,875$1,500Sep 13, 1992--

Showing the 5 violations listed first by citation identifier. This inspection has 17 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Jul 10, 1991Complaint (B) · Partial scope, Health#103074654$2,8006 viol.

Inspection #103074654

Dates

Opened
Jul 10, 1991
Closing Conference Date
Jul 10, 1991
Closed
Oct 8, 1991

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
3,400
Related Activity
1 complaint

Violations and Penalties

Total Violations
6
Violation Types
5 serious, 1 other-than-serious
Initial Penalties
$4,675
Penalties on Record
$2,800
Site Address
2407 W. North Avenue, Melrose Park, IL 60160
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling1 substance sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Methyl Chloroform3755.559 - 422.7093ppm

Violations

Violation list (5 of 6 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.132
Personal Protective Equipment - General Requirements
OSHA citation code: 19100132 A
Serious219$1,275$800Aug 30, 1991--
01002A1910.1200
Hazard Communication
OSHA citation code: 19101200 F05 I
Serious191$2,125$1,300Jul 31, 1991--
01002B1910.1200
Hazard Communication
OSHA citation code: 19101200 F05 II
Serious191$0$0Jul 31, 1991--
01003A1910.1200
Hazard Communication
OSHA citation code: 19101200 G02 III
Serious191$1,275$700Sep 30, 1991--
01003B1910.1200
Hazard Communication
OSHA citation code: 19101200 G02 IX
Serious191$0$0Sep 30, 1991--

Showing the 5 violations listed first by citation identifier. This inspection has 6 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Feb 28, 1991Complaint (B) · Partial scope, Health#106144850$4,10024 viol.

Inspection #106144850

Dates

Opened
Feb 28, 1991
Closing Conference Date
Mar 1, 1991
Contested
May 20, 1991
Final Order
Mar 2, 1992
Closed
May 14, 1992

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
3,400
Related Activity
1 complaint

Violations and Penalties

Total Violations
24
Violation Types
17 serious, 7 other-than-serious
Initial Penalties
$7,560
Penalties on Record
$4,100
Site Address
2407 W. North Avenue, Melrose Park, IL 60160
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling3 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
2-Butanone270 - 445.3911ppm
Isopropyl Alcohol80.9185 - 7.525ppm
Methyl Chloroform48.1101 - 75.4696ppm

Violations

Violation list (5 of 24 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.95
Occupational Noise Exposure
OSHA citation code: 19100095 B01
Other16$810$300Oct 29, 1991May 20, 1991Mar 2, 1992
01002A1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 G06
Serious215$630$0May 8, 1991May 20, 1991Mar 2, 1992
01002B1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 I01
Serious215$0$0Apr 29, 1991May 20, 1991Mar 2, 1992
01002C1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 I02 I
Serious115$0$0Apr 29, 1991May 20, 1991Mar 2, 1992
01002D1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 K02
Serious1515$0$0May 29, 1991May 20, 1991Mar 2, 1992

Showing the 5 violations listed first by citation identifier. This inspection has 24 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 9 of 9, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.1200Hazard Communication9 citations · $3,000
1910.107Spray Finishing Using Flammable and Combustible Materials6 citations · $1,600
1910.305Electrical - Wiring Methods, Components, and Equipment5 citations · $1,000

Chemical exposure sampling

Samples
125
Substances
9
Inspections
4

Sample results are listed in the record of each inspection that collected them.

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