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PILOT INDUSTRIAL BATTERIES, INC.
$310,325
penalties
52
viol.
4
insp.

PILOT INDUSTRIAL BATTERIES, INC.

250 SOUTH 800 WEST, KANKAKEE, IL 60901

Inspections
4
Jul 1985 to Oct 1994 · 1 safety, 3 health
Violations
52
across 4 inspections
Penalties on record
$310,325
latest amounts in DOL records
By classification
Serious 27Willful 8Repeat 13Other 4

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Oct 19, 1994Complaint (B) · Partial scope, Health#108726621$166,9008 viol.

Inspection #108726621

Dates

Opened
Oct 19, 1994
Closing Conference Date
Feb 7, 1995
Contested
Mar 9, 1995
Final Order
Jun 21, 1996
Closed
Jan 14, 2004

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
20
Related Activity
1 complaint

Violations and Penalties

Total Violations
8
Violation Types
2 serious, 2 willful, 4 repeat
Initial Penalties
$166,900
Penalties on Record
$166,900
Site Address
2496 South 8000 W Road, Kankakee, IL 60901
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling1 substance sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Lead, Inorganic (as Pb)1814P / 4A0 - 0.64mg/m³

Violations

Violation list (8 of 8 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.1200
Hazard Communication
OSHA citation code: 19101200 F05 I
Serious15$900$900Feb 13, 1995Mar 9, 1995Jun 21, 1996
01001B1910.1200
Hazard Communication
OSHA citation code: 19101200 F05 II
Serious15$0$0Feb 13, 1995Mar 9, 1995Jun 21, 1996
020011910.1025
Lead
OSHA citation code: 19101025 D06 III
Willful120$56,000$56,000Feb 13, 1995Mar 9, 1995Jun 21, 1996
020021910.1025
Lead
OSHA citation code: 19101025 E01
Willful15$56,000$56,000Feb 13, 1995Mar 9, 1995Jun 21, 1996
030011910.219
Mechanical Power-Transmission Apparatus
OSHA citation code: 19100219 F03
Repeat15$12,000$12,000Feb 13, 1995Mar 9, 1995Jun 21, 1996
030021910.1025
Lead
OSHA citation code: 19101025 F04 I
Repeat113$6,000$6,000Feb 13, 1995Mar 9, 1995Jun 21, 1996
030031910.1025
Lead
OSHA citation code: 19101025 H01
Repeat33$30,000$30,000Feb 13, 1995Mar 9, 1995Jun 21, 1996
030041910.1025
Lead
OSHA citation code: 19101025 J02 IB
Repeat113$6,000$6,000Feb 13, 1995Mar 9, 1995Jun 21, 1996
Jun 15, 1992Referral (C) · Partial scope, Health#103446787$110,00021 viol.

Inspection #103446787

Dates

Opened
Jun 15, 1992
Closing Conference Date
Dec 1, 1992
Contested
Dec 17, 1992
Final Order
Aug 9, 1993
Closed
Jan 14, 2004

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
72
Related Activity
1 referral

Violations and Penalties

Total Violations
21
Violation Types
9 serious, 2 willful, 9 repeat, 1 other-than-serious
Initial Penalties
$138,000
Penalties on Record
$110,000
Site Address
2496 South 8000 W Road, Kankakee, IL 60901
Industry
Not classified in OSHA's inspection record.

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (12 of 21 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.28
Duty to Have Fall Protection
OSHA citation code: 19100028 A01
Serious15$2,800$2,800Dec 16, 1992Dec 17, 1992Aug 9, 1993
010021910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 F01
Serious125$2,000$2,000Dec 14, 1992Dec 17, 1992Aug 9, 1993
010031910.1025
Lead
OSHA citation code: 19101025 F02 I
Serious1515$4,000$4,000Dec 21, 1992Dec 17, 1992Aug 9, 1993
010041910.1025
Lead
OSHA citation code: 19101025 F04 I
Serious167$1,600$1,600Dec 14, 1992Dec 17, 1992Aug 9, 1993
010051910.1025
Lead
OSHA citation code: 19101025 G01
Serious11$4,000$4,000Dec 14, 1992Dec 17, 1992Aug 9, 1993
010061910.1025
Lead
OSHA citation code: 19101025 G02 VII
Serious176$1,600$1,600Dec 14, 1992Dec 17, 1992Aug 9, 1993
010071910.1025
Lead
OSHA citation code: 19101025 I02 II
Serious140$1,600$1,600Jan 12, 1993Dec 17, 1992Aug 9, 1993
010081910.1025
Lead
OSHA citation code: 19101025 J02 II
Serious15$4,000$4,000Jan 12, 1993Dec 17, 1992Aug 9, 1993
010091910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious23$5,000$5,000Dec 16, 1992-Jul 8, 1993
020021910.1025
Lead
OSHA citation code: 19101025 I04 IV
Willful130$28,000$14,000Dec 14, 1992Dec 17, 1992Aug 9, 1993
020031910.1025
Lead
OSHA citation code: 19101025 K01 IL
Willful13$28,000$14,000Dec 14, 1992Dec 17, 1992Aug 9, 1993
030011910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Repeat17$8,000$8,000Dec 14, 1992Dec 17, 1992Aug 9, 1993

Showing the 12 violations listed first by citation identifier. This inspection has 21 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Apr 1, 1991Complaint (B) · Complete scope, Health#102396215$33,12519 viol.

Inspection #102396215

Dates

Opened
Apr 1, 1991
Closing Conference Date
Apr 8, 1991
Contested
Dec 17, 1992
Final Order
Aug 9, 1993
Closed
Jul 25, 2003

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
47
Related Activity
1 complaint

Violations and Penalties

Total Violations
19
Violation Types
15 serious, 4 willful
Initial Penalties
$54,250
Penalties on Record
$33,125
Site Address
2496 South 8000 W Road, Kankakee, IL 60901
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling13 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)5146P / 5A0 - 0.0297mg/m³
Beryllium and Beryllium Compounds (as Be)5146P / 5A0mg/m³
Cadmium Fume (as Cd)5146P / 5A0mg/m³
Chromium, Metal and Insoluble Salts5146P / 5A0 - 0.0197mg/m³
Cobalt, Metal, Dust and Fume (as Co)5146P / 5A0mg/m³
Copper Fume (as Cu)5146P / 5A0 - 0.0118mg/m³
Iron Oxide Fume5146P / 5A0 - 0.097mg/m³
Lead, Inorganic (as Pb)5146P / 5A0 - 0.4952mg/m³
Manganese Fume (as Mn)5146P / 5A0 - 0.0042mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)5146P / 5A0mg/m³
Nickel, Metal and Insoluble compounds (as Ni)5146P / 5A0 - 0.022mg/m³
Vanadium fume (as V2O5)5146P / 5A0mg/m³
Zinc Oxide Fume5146P / 5A0 - 0.0189mg/m³

Violations

Violation list (12 of 19 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.120
Hazardous Waste Operations and Emergency Response
OSHA citation code: 19100120 Q01
Serious147$2,500$2,500Sep 23, 1991Dec 17, 1992Aug 9, 1993
010021910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious140$2,500$2,500Oct 21, 1991Dec 17, 1992Aug 9, 1993
010031910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C07 I
Serious140$2,500$2,500Oct 21, 1991Dec 17, 1992Aug 9, 1993
010041910.151
Medical Services and First Aid
OSHA citation code: 19100151 C
Serious23$1,250$1,250Sep 3, 1991Dec 17, 1992Aug 9, 1993
010061910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious25$1,750$1,750Sep 10, 1991Dec 17, 1992Aug 9, 1993
010081910.219
Mechanical Power-Transmission Apparatus
OSHA citation code: 19100219 F03
Serious13$1,000$1,000Sep 23, 1991Dec 17, 1992Aug 9, 1993
010091910.305
Electrical - Wiring Methods, Components, and Equipment
OSHA citation code: 19100305 B02
Serious16$1,000$1,000Aug 23, 1991Dec 17, 1992Aug 9, 1993
010101910.305
Electrical - Wiring Methods, Components, and Equipment
OSHA citation code: 19100305 G01 III
Serious240$1,000$1,000Oct 1, 1991Dec 17, 1992Aug 9, 1993
010111910.305
Electrical - Wiring Methods, Components, and Equipment
OSHA citation code: 19100305 G02 II
Serious19$750$750Oct 1, 1991Dec 17, 1992Aug 9, 1993
010121910.1025
Lead
OSHA citation code: 19101025 G02 V
Serious15$1,250$750Aug 26, 1991Dec 17, 1992Aug 9, 1993
010131910.1025
Lead
OSHA citation code: 19101025 H01
Serious147$2,500$1,250Sep 5, 1991Dec 17, 1992Aug 9, 1993
010141910.1025
Lead
OSHA citation code: 19101025 I02 II
Serious15$2,500$1,500Oct 7, 1991Dec 17, 1992Aug 9, 1993

Showing the 12 violations listed first by citation identifier. This inspection has 19 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Jul 16, 1985Planned (H) · Complete scope, Safety#2482024$3004 viol.

Inspection #2482024

Dates

Opened
Jul 16, 1985
Closing Conference Date
Jul 18, 1985
Closed
Dec 3, 1985

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
37

Violations and Penalties

Total Violations
4
Violation Types
1 serious, 3 other-than-serious
Initial Penalties
$300
Penalties on Record
$300
Site Address
250 South 800 West, Kankakee, IL 60901
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (4 of 4 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.303
Electrical - General Requirements
OSHA citation code: 19100303 G02 I
Serious120$300$300Aug 29, 1985--
020011910.157
Portable Fire Extinguishers
OSHA citation code: 19100157 E03
Other15$0$0Jul 22, 1985--
020021910.157
Portable Fire Extinguishers
OSHA citation code: 19100157 F04
Other1-$0$0Jul 22, 1985--
020031910.303
Electrical - General Requirements
OSHA citation code: 19100303 G01 II
Other13$0$0Jul 22, 1985--
Inspections 1 to 4 of 4, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.1025Lead30 citations · $258,675
1910.147Control of Hazardous Energy (Lockout/Tagout)3 citations · $13,000
1910.305Electrical - Wiring Methods, Components, and Equipment3 citations · $2,750

Chemical exposure sampling

Samples
681
Substances
13
Inspections
2

Sample results are listed in the record of each inspection that collected them.

Other inspected employers in KANKAKEE, IL

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