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Inspection #114156193

Closed
Complaint (B)|View on OSHA.gov →

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

The Occupational Safety and Health Administration (OSHA) conducted a complaint inspection of BERLIN FOUNDRY CORPORATION at 242 S. Pearl Street, Berlin, WI 54923 on Mar 29, 1994. The inspection scope was complete. The case was closed on Jan 11, 1996.

OSHA documented 23 violations (18 serious, 5 other-than-serious) with total penalties on record of $9,250. This inspection is linked to 1 complaint in OSHA records.

OSHA collected 238 air monitoring samples covering 29 substances during this inspection, including 1,6-Hexamethylene Diisocyanate Homopolymer, Antimony and Compounds (as Sb), Beryllium and Beryllium Compounds (as Be), Chromium, Metal and Insoluble Salts, Cobalt, Metal, Dust and Fume (as Co), and 24 more.

This employer has 7 other OSHA inspections on record at this establishment.

Inspection Details
Inspection Number
114156193
Type
Complaint (B)
Scope
Complete
Opened
Mar 29, 1994
Closed
Jan 11, 1996
Total Violations
23
Penalties on Record
$9,250
Initial Penalties
$17,425
Related Activity
1 complaint
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Establishment
Address
242 S. Pearl Street, Berlin, WI 54923
Industry
Not classified in OSHA's inspection record.
Other Inspections of This Employer7 on record

Other OSHA inspections of the same establishment. Linked via establishment ID (exact government key).

Enforcement Outcome

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page.

Status on Record
Closed

Inspection closed Jan 11, 1996.

Citations on Record
23

18 serious, 5 other-than-serious.

Initial Penalties
$17,425

Citation amounts as first recorded in OSHA's penalty fields.

Current Penalties
$9,250

Latest published amounts after changes in the enforcement process.

Chemical Exposure Sampling29 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
1,6-Hexamethylene Diisocyanate Homopolymer40mg/m³
Antimony and Compounds (as Sb)140mg/m³
Beryllium and Beryllium Compounds (as Be)140mg/m³
Chromium, Metal and Insoluble Salts140mg/m³
Cobalt, Metal, Dust and Fume (as Co)140mg/m³
Copper Fume (as Cu)140 - 0.0163mg/m³
Dimethylethylamine112.8648 - 47.3576ppm
Formaldehyde80.2405 - 0.956ppm
Hexamethylene Diisocyanate40mg/m³
Hexamethylene Diisocyanate Biuret40mg/m³
Iron Oxide Fume140 - 1.8666mg/m³
Isophorone Diisocyanate40ppm
Lead, Inorganic (as Pb)140 - 0.025mg/m³
Manganese Fume (as Mn)140 - 0.2502mg/m³
Methylene bisphenyl isocyanate40mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)140 - 0.0021mg/m³
Nickel, Metal and Insoluble compounds (as Ni)140 - 0.0373mg/m³
N-Nitrosodibutylamine10mg/m³
N-Nitrosodiethylamine10mg/m³
N-Nitrosodimethylamine10mg/m³
N-Nitrosodipropylamine10mg/m³
N-Nitrosomorpholine10mg/m³
N-Nitrosopiperidine10mg/m³
N-Nitrosopyrrolidine10mg/m³
Silica, Crystalline Quartz (Respirable Fraction)160 - 19%
Toluene-2,4-Diisocyanate (TDI)40mg/m³
Toluene-2,6-Diisocyanate40mg/m³
Vanadium fume (as V2O5)140mg/m³
Zinc Oxide Fume140 - 0.135mg/m³

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Violations

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

CitationStandardTypeInitialCurrentAbatementContestFinal Order
010011910.23
Ladders
OSHA citation code: 19100023 C03
Serious$1,275$600Aug 22, 1994--
010021910.95
Occupational Noise Exposure
OSHA citation code: 19100095 I02 I
Serious$2,125$1,275Jul 26, 1994--
010031910.133
Eye and Face Protection
OSHA citation code: 19100133 A01
Serious$1,275$600Jul 29, 1994--
01004A1910.134
Respiratory Protection
OSHA citation code: 19100134 A02
Serious$2,125$1,075Jul 29, 1994--
01004B1910.134
Respiratory Protection
OSHA citation code: 19100134 E05 I
Serious$0$0Dec 1, 1994--
01004C1910.134
Respiratory Protection
OSHA citation code: 19100134 F01
Serious$0$0Jul 29, 1994--
01005A1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C02
Serious$2,125$850Aug 22, 1994--
01005B1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C04
Serious$0$0Aug 22, 1994--
01006A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 II
Serious$1,700$1,000Dec 1, 1994--
01006B1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C06 II
Serious$0$0Jan 30, 1995--
01007A1910.1000
Air Contaminants
OSHA citation code: 19101000 A02
Serious$2,125$1,275Jan 30, 1995--
01007B1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Serious$0$0Jan 30, 1995--
01008A1910.1000
Air Contaminants
OSHA citation code: 19101000 C
Serious$2,125$1,075Apr 21, 1995--
01008B1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Serious$0$0Apr 21, 1995--
01009A1910.1048
Formaldehyde
OSHA citation code: 19101048 L01 I
Serious$1,275$750Nov 21, 1994--
01009B1910.1048
Formaldehyde
OSHA citation code: 19101048 N01
Serious$0$0Nov 21, 1994--
01010A1910.1200
Hazard Communication
OSHA citation code: 19101200 F05 I
Serious$1,275$750Aug 22, 1994--
01010B1910.1200
Hazard Communication
OSHA citation code: 19101200 F05 II
Serious$0$0Aug 22, 1994--
020011910.27
Scaffolds and Rope Descent Systems
OSHA citation code: 19100027 F
Other$0$0Aug 22, 1994--
020021910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 F06
Other$0$0Dec 1, 1994--
020031910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C05 IID
Other$0$0Dec 1, 1994--
02004A1910.1000
Air Contaminants
OSHA citation code: 19101000 C
Other$0$0Nov 30, 1995--
02004B1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Other$0$0Nov 30, 1995--

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Data Source and Methodology

Data synced daily

Data on this page comes from the U.S. Department of Labor's OSHA enforcement database, accessed via the DOL public data API. Records are updated daily. We strive for accuracy, but errors in data processing or establishment grouping are possible. Penalty amounts reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts after informal conference, settlement, or judicial review. Company pages group inspection records by normalized employer name, city, and state as reported in OSHA records. That grouping is deterministic and non-fuzzy, but it is not a universal legal-entity identifier. On inspection pages, the status display follows the DOL inspection record first. If the DOL inspection feed includes a close date, we show the inspection as closed. If the inspection feed has no close date but all citation records tied to that inspection show a final order date, we label the page "Final Order Recorded" and disclose the citation dates instead of inferring a close date. Chemical exposure sampling data and OSHA Permissible Exposure Limits (PELs) are sourced from the OSHA Occupational Chemical Database, matched via IMIS analyte codes. If you believe any record is inaccurate, please report it and we will investigate. This product uses the DOL Data API but is not endorsed or certified by the DOL. For official and authoritative records, visit osha.gov.