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FOX VALLEY SYSTEMS, INC.
$204,416
penalties
61
viol.
8
insp.

FOX VALLEY SYSTEMS, INC.

640 INDUSTRIAL DRIVE, CARY, IL 60013

Inspections
8
Dec 1991 to May 2013 · 3 safety, 5 health
Violations
61
across 8 inspections
Penalties on record
$204,416
latest amounts in DOL records
By classification
Serious 51Willful 6Repeat 2Other 2

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

May 16, 2013Referral (C) · Complete scope, Safety#339072993$27,20014 viol.

Inspection #339072993

Dates

Opened
May 16, 2013
Closing Conference Date
May 16, 2013
Contested
Sep 10, 2013
Final Order
Oct 23, 2014
Closed
Feb 3, 2015

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
23
Related Activity
1 referral

Violations and Penalties

Total Violations
14
Violation Types
10 serious, 2 willful, 2 other-than-serious
Initial Penalties
$22,800
Penalties on Record
$27,200
Site Address
640 Industrial Drive, Cary, IL 60013
Industry
325510 Paint and Coating Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (6 of 14 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.23
Ladders
OSHA citation code: 19100023 A03
Willful13$2,800$5,000Sep 20, 2013Sep 10, 2013Oct 23, 2014
010021910.27
Scaffolds and Rope Descent Systems
OSHA citation code: 19100027 D03
Serious13$2,800$2,800Sep 20, 2013Sep 10, 2013Oct 23, 2014
010031910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C01
Serious14$2,800$2,800Sep 20, 2013Sep 10, 2013Oct 23, 2014
010041910.305
Electrical - Wiring Methods, Components, and Equipment
OSHA citation code: 19100305 G01 IV C
Willful14$1,200$5,000Sep 20, 2013Sep 10, 2013Oct 23, 2014
01005A1910.332
Electrical Safety-Related Work Practices - Training
OSHA citation code: 19100332 B01
Serious12$2,800$2,800Sep 20, 2013Sep 10, 2013Oct 23, 2014
01005B1910.332
Electrical Safety-Related Work Practices - Training
OSHA citation code: 19100332 B03
Serious12$0$0Sep 20, 2013Sep 10, 2013Oct 23, 2014

Showing the 6 violations listed first by citation identifier. This inspection has 14 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Mar 6, 2013Fatality/Catastrophe (M) · Partial scope, Health#338937535$167,80028 viol.

Inspection #338937535

Dates

Opened
Mar 6, 2013
Closing Conference Date
Sep 5, 2013
Contested
Sep 26, 2013
Final Order
Oct 23, 2014
Closed
Jun 1, 2015

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
23
Related Activity
1 accident

Violations and Penalties

Total Violations
28
Violation Types
22 serious, 4 willful, 2 repeat
Initial Penalties
$250,800
Penalties on Record
$167,800
Site Address
640 Industrial Drive, Cary, IL 60013
Industry
325510 Paint and Coating Manufacturing

Fatality/Catastrophe Inspection: This inspection record is categorized as a fatality/catastrophe inspection in the DOL OSHA enforcement data.

Incident Investigation Summary

OSHA's inspection data categorizes this as a fatality/catastrophe inspection. At the time of this data snapshot, no linked incident summary is available yet in OSHA's accident and injury tables for inspection #338937535. If OSHA later publishes a linked accident row tied to this inspection number, it will appear here after the next data update.

Violations

Violation list (6 of 28 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.106
Flammable Liquids
OSHA citation code: 19100106 B02 VII A
Serious123$2,000$2,000Oct 10, 2013Sep 26, 2013Oct 23, 2014
010021910.106
Flammable Liquids
OSHA citation code: 19100106 D03 II A
Serious11$2,800$2,800Sep 25, 2013Sep 26, 2013Oct 23, 2014
01005B1910.307
Electrical - Hazardous (Classified) Locations
OSHA citation code: 19100307 C
Serious523$0$2,800Dec 9, 2013Sep 26, 2013Oct 23, 2014
010071910.106
Flammable Liquids
OSHA citation code: 19100106 E02 II B 2
Serious123$2,800$2,800Oct 10, 2013Sep 26, 2013Oct 23, 2014
010081910.106
Flammable Liquids
OSHA citation code: 19100106 E03 V A
Serious123$2,800$2,800Dec 9, 2013Sep 26, 2013Oct 23, 2014
010091910.106
Flammable Liquids
OSHA citation code: 19100106 E09 IV
Serious123$2,000$2,000Sep 25, 2013Sep 26, 2013Oct 23, 2014

Showing the 6 violations listed first by citation identifier. This inspection has 28 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Mar 27, 2009Complaint (B) · Partial scope, Safety#312724610$8402 viol.

Inspection #312724610

Dates

Opened
Mar 27, 2009
Closing Conference Date
Mar 27, 2009
Closed
Apr 21, 2009

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
25
Related Activity
1 complaint

Violations and Penalties

Total Violations
2
Violation Types
2 serious
Initial Penalties
$1,200
Penalties on Record
$840
Site Address
640 Industrial Drive, Cary, IL 60013
Industry
333298

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.178
Powered Industrial Trucks
OSHA citation code: 19100178 L01 I
Serious21$600$420May 11, 2009--
010021910.178
Powered Industrial Trucks
OSHA citation code: 19100178 Q01
Serious21$600$420Apr 24, 2009--
Dec 9, 2005Other (L) · Records Only scope, Health#308155290$00 viol.

Inspection #308155290

Dates

Opened
Dec 9, 2005
Closing Conference Date
Dec 9, 2005
Closed
Feb 14, 2006

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
100

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
640 Industrial Drive, Cary, IL 60013
Industry
333298

Other Inspection: This inspection record is categorized as Other-L in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Oct 4, 2004Complaint (B) · Partial scope, Health#308146414$00 viol.

Inspection #308146414

Dates

Opened
Oct 4, 2004
Closing Conference Date
Oct 4, 2004
Closed
Oct 5, 2004

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
50
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
640 Industrial Drive, Cary, IL 60013
Industry
325110 Petrochemical Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Oct 4, 2004Complaint (B) · Partial scope, Safety#308146406$1,5762 viol.

Inspection #308146406

Dates

Opened
Oct 4, 2004
Closing Conference Date
Oct 4, 2004
Closed
Feb 14, 2005

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
50
Related Activity
1 complaint

Violations and Penalties

Total Violations
2
Violation Types
2 serious
Initial Penalties
$2,250
Penalties on Record
$1,576
Site Address
640 Industrial Drive, Cary, IL 60013
Industry
325110 Petrochemical Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.303
Electrical - General Requirements
OSHA citation code: 19100303 G02 I
Serious34$1,000$701Oct 25, 2004--
010021910.307
Electrical - Hazardous (Classified) Locations
OSHA citation code: 19100307 B
Serious115$1,250$875Oct 25, 2004--
Oct 5, 1995Accident (A) · Complete scope, Health#122311996$7,00015 viol.

Inspection #122311996

Dates

Opened
Oct 5, 1995
Closing Conference Date
Nov 30, 1995
Closed
Aug 6, 1996

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
100
Related Activity
1 accident

Violations and Penalties

Total Violations
15
Violation Types
15 serious
Initial Penalties
$10,500
Penalties on Record
$7,000
Site Address
640 Industrial Drive, Cary, IL 60013
Industry
Not classified in OSHA's inspection record.

Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationOct 4, 1995

Three employees injured when flammable vapors ignited

Injury: Burn/Scald (Heat), OtherBody part: Arm (Multiple), BloodSource: Fire/SmokeEvent: Other3 injury lines on this record

Violations

Violation list (6 of 15 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010015A0001
General Duty Clause, Section 5(a)(1)
Serious120$1,400$1,000May 1, 1996--
010021910.106
Flammable Liquids
OSHA citation code: 19100106 E02 IVD
Serious115$1,400$1,000Jan 17, 1996--
010031910.106
Flammable Liquids
OSHA citation code: 19100106 E02 IVC
Serious115$1,400$1,000Jan 17, 1996--
010041910.106
Flammable Liquids
OSHA citation code: 19100106 E02 III
Serious115$1,400$1,000Jan 17, 1996--
01005A1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 D
Serious115$1,750$1,000Jan 17, 1996--
01005B1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 E01
Serious115$0$0Jan 17, 1996--

Showing the 6 violations listed first by citation identifier. This inspection has 15 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Dec 4, 1991Complaint (B) · Partial scope, Health#109640029$00 viol.

Inspection #109640029

Dates

Opened
Dec 4, 1991
Closing Conference Date
Dec 4, 1991
Closed
Jan 7, 1992

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
50
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
640 Industrial Drive, Cary, IL 60013
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling2 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Toluene814.991 - 26.9275ppm
Xylene40.4112 - 1.0983ppm
Inspections 1 to 8 of 8, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.119Process Safety Management of Highly Hazardous Chemicals21 citations · $121,600
1910.106Flammable Liquids8 citations · $15,400
1910.178Powered Industrial Trucks5 citations · $14,440

Chemical exposure sampling

Samples
12
Substances
2
Inspections
1

Other inspected employers in CARY, IL

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