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CHILLICOTHE METAL CO INC
$30,246
penalties
70
viol.
9
insp.

CHILLICOTHE METAL CO INC

P O BOX 31, Chillicothe, IL 61523

Inspections
9
Sep 1973 to Apr 2019 · 8 safety, 1 health
Violations
70
across 9 inspections
Penalties on record
$30,246
latest amounts in DOL records
By classification
Serious 44Willful 0Repeat 0Other 26

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Apr 16, 2019Complaint (B) · Partial scope, Safety#343945382$3,9451 viol.

Inspection #343945382

Dates

Opened
Apr 16, 2019
Closing Conference Date
Apr 16, 2019
Final Order
Aug 26, 2019
Closed
Sep 5, 2019

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
100
Related Activity
1 complaint

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$5,636
Penalties on Record
$3,945
Site Address
4507 E Rome Rd, Chillicothe, IL 61523
Industry
332312 Fabricated Structural Metal Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.67
Vehicle-Mounted Elevating and Rotating Work Platforms
OSHA citation code: 19100067 C02 V
Other11$5,636$3,945Sep 4, 2019-Aug 26, 2019
Apr 10, 2019Complaint (B) · Partial scope, Safety#343920021$3,3821 viol.

Inspection #343920021

Dates

Opened
Apr 10, 2019
Closing Conference Date
Apr 10, 2019
Final Order
Aug 26, 2019
Closed
Sep 5, 2019

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
100
Related Activity
1 complaint

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$6,763
Penalties on Record
$3,382
Site Address
4507 E Rome Rd, Chillicothe, IL 61523
Industry
332312 Fabricated Structural Metal Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.252
Welding, Cutting, and Brazing - General Requirements
OSHA citation code: 19100252 B02 III
Other13$6,763$3,382Sep 4, 2019-Aug 26, 2019
Feb 13, 2019Referral (C) · Partial scope, Safety#343788840$13,9243 viol.

Inspection #343788840

Dates

Opened
Feb 13, 2019
Closing Conference Date
Feb 13, 2019
Final Order
Aug 26, 2019
Closed
Sep 5, 2019

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
90
Related Activity
1 referral

Violations and Penalties

Total Violations
3
Violation Types
3 serious
Initial Penalties
$18,564
Penalties on Record
$13,924
Site Address
4507 E Rome Rd, Chillicothe, IL 61523
Industry
332312 Fabricated Structural Metal Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationFeb 6, 2019

Employee fractures both heels in fall through roof cut-out c

Event: Fall (From Elevation)

Violations

Violation list (3 of 3 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.28
Duty to Have Fall Protection
OSHA citation code: 19100028 B01 I
Serious12$9,282$6,962Sep 4, 2019-Aug 26, 2019
01001B1910.30
Training Requirements for Fall Protection
OSHA citation code: 19100030 A01
Serious12$0$0Sep 4, 2019-Aug 26, 2019
010021910.29
Fall Protection Systems and Criteria
OSHA citation code: 19100029 E01
Serious12$9,282$6,962Sep 4, 2019-Aug 26, 2019
May 24, 2000Complaint (B) · Partial scope, Health#300223344$4,41016 viol.

Inspection #300223344

Dates

Opened
May 24, 2000
Closing Conference Date
Jul 25, 2000
Closed
Nov 14, 2000

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
140
Related Activity
1 complaint

Violations and Penalties

Total Violations
16
Violation Types
16 serious
Initial Penalties
$6,300
Penalties on Record
$4,410
Site Address
West Rome Road, Chillicothe, IL 61523
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling7 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
1-Methoxy-2-propyl acetate20 - 13.1739ppm
2-Pentanone20 - 2.9491ppm
Gravimetric DeterminationQC12.7727mg/m³
Hexone20 - 17.4747ppm
n-Butyl Acetate20 - 2.9729ppm
n-Butyl Alcohol20 - 6.0568ppm
Particulates not otherwise regulated (Total Dust)22.7727mg/m³
Sample WeightQC20 - 0.488mg
Xylene40 - 47.7631ppm

Violations

Violation list (5 of 16 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.23
Ladders
OSHA citation code: 19100023 C01
Serious16$1,750$1,225Sep 8, 2000--
01002A1910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 F04
Serious16$1,050$735Aug 10, 2000--
01002B1910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 G02
Serious16$0$0Aug 24, 2000--
01003A1910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 C06
Serious16$1,400$980Oct 31, 2000--
01003B1910.307
Electrical - Hazardous (Classified) Locations
OSHA citation code: 19100307 B
Serious16$0$0Oct 31, 2000--

Showing the 5 violations listed first by citation identifier. This inspection has 16 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Feb 3, 1989Planned (H) · Complete scope, Safety#102497583$3,95030 viol.

Inspection #102497583

Dates

Opened
Feb 3, 1989
Closing Conference Date
Mar 9, 1989
Closed
Jul 23, 1990

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
80

Violations and Penalties

Total Violations
30
Violation Types
23 serious, 7 other-than-serious
Initial Penalties
$10,720
Penalties on Record
$3,950
Site Address
West Rome Road, Chillicothe, IL 61523
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 30 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 B10
Serious15$480$255Apr 16, 1989--
010021910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 C02
Serious15$400$205Apr 21, 1989--
010031910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 C03
Serious15$400$205Apr 21, 1989--
010041910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 C06
Serious25$560$290Apr 21, 1989--
010051910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 G02
Serious15$560$285Apr 28, 1989--

Showing the 5 violations listed first by citation identifier. This inspection has 30 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Mar 11, 1982Planned (H) · Complete scope, Safety#15731680$2002 viol.

Inspection #15731680

Dates

Opened
Mar 11, 1982
Closing Conference Date
Mar 11, 1982
Closed
Jun 17, 1982

Inspection

Advance Notice
Not recorded
Owner Type
Not recorded
Union Status
Yes
Number of Employees
58

Violations and Penalties

Total Violations
2
Violation Types
1 serious, 1 other-than-serious
Initial Penalties
$200
Penalties on Record
$200
Site Address
Rome West Road, Chillicothe, IL 61523
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.213
Woodworking Machinery Requirements
OSHA citation code: 19100213 H01
Serious1-$200$200May 14, 1982--
020011910.213
Woodworking Machinery Requirements
OSHA citation code: 19100213 H04
Other1-$0$0May 14, 1982--
Jun 6, 1977Follow-Up (F) · Complete scope, Safety#15636863$00 viol.

Inspection #15636863

Dates

Opened
Jun 6, 1977
Closing Conference Date
Jun 6, 1977
Closed
Mar 10, 1984

Inspection

Advance Notice
Not recorded
Owner Type
Not recorded
Union Status
Yes
Number of Employees
65

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
West Rome Road, Chillicothe, IL 61523
Industry
Not classified in OSHA's inspection record.

Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.

May 2, 1977Complaint (B) · Complete scope, Safety#15636814$1207 viol.

Inspection #15636814

Dates

Opened
May 2, 1977
Closing Conference Date
May 2, 1977
Closed
Jul 8, 1977

Inspection

Advance Notice
Not recorded
Owner Type
Not recorded
Union Status
Yes
Number of Employees
55

Violations and Penalties

Total Violations
7
Violation Types
1 serious, 6 other-than-serious
Initial Penalties
$120
Penalties on Record
$120
Site Address
West Rome Road, Chillicothe, IL 61523
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (5 of 7 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.219
Mechanical Power-Transmission Apparatus
OSHA citation code: 19100219 D01
Serious1-$120$120Jun 2, 1977--
020011910.94
Ventilation
OSHA citation code: 19100094 A06 III
Other1-$0$0Jul 19, 1977--
020021910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 B05 I
Other2-$0$0Aug 19, 1977--
020031910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 G07
Other1-$0$0May 26, 1977--
020041910.134
Respiratory Protection
OSHA citation code: 19100134 B06
Other1-$0$0May 26, 1977--

Showing the 5 violations listed first by citation identifier. This inspection has 7 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Sep 18, 1973Planned (H) · Complete scope, Safety#214713489$31510 viol.

Inspection #214713489

Dates

Opened
Sep 18, 1973
Closing Conference Date
Sep 18, 1973
Closed
Jan 2, 1974

Inspection

Advance Notice
Not recorded
Owner Type
Not recorded
Union Status
Not displayed
Number of Employees
45

Violations and Penalties

Total Violations
10
Violation Types
10 other-than-serious
Initial Penalties
$315
Penalties on Record
$315
Site Address
P O Box 31, Chillicothe, IL 61523
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 10 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011904.2
Partial Exemption for Establishments in Certain Industries
Other1-$100$100Nov 3, 1973--
010031910.178
Powered Industrial Trucks
OSHA citation code: 19100178 N04
Other1-$0$0Nov 3, 1973--
010041910.242
Hand and Portable Powered Tools and Equipment, General
OSHA citation code: 19100242 B
Other3-$25$25Dec 3, 1973--
010051910.252
Welding, Cutting, and Brazing - General Requirements
OSHA citation code: 19100252 B04 IX
Other2-$25$25Dec 3, 1973--
010061910.243
Guarding of Portable Powered Tools
OSHA citation code: 19100243 B04
Other6-$40$40Jan 3, 1974--

Showing the 5 violations listed first by citation identifier. This inspection has 10 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 9 of 9, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.107Spray Finishing Using Flammable and Combustible Materials13 citations · $3,030
1910.134Respiratory Protection9 citations · $1,025
1910.1200Hazard Communication6 citations · $735

Chemical exposure sampling

Samples
19
Substances
9
Inspections
1

Industry comparison

BLS 2024 survey: fabricated structural metal manufacturing reported 3.4 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 7.9%). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

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