DYCAST INC
320 E MAIN ST, Lake Zurich, IL 60047
Having inspection records is common for businesses in regulated industries. Data and methodology
Inspection records
Nov 30, 1999#303152201Nov 30, 1999Follow-Up (F) · Partial scope, Safety#303152201$3,3007 viol.7 violations$3,300 in penalties
Inspection #303152201
Dates
- Opened
- Nov 30, 1999
- Closing Conference Date
- Dec 1, 1999
- Closed
- Feb 10, 2000
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 220
Violations and Penalties
- Total Violations
- 7
- Violation Types
- 5 repeat, 2 other-than-serious
- Initial Penalties
- $6,200
- Penalties on Record
- $3,300
- Site Address
- 320 East Main Street, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.
Violations
Violation list (5 of 7 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001A | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C04 II | Repeat | 1 | 18 | $1,000 | $600 | Jan 26, 2000 | - | - |
| 01001B | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C06 I | Repeat | 1 | 18 | $0 | $0 | Jan 27, 2000 | - | - |
| 01002 | 1910.212 General Requirements for All Machines (Machine Guarding) OSHA citation code: 19100212 A01 | Repeat | 16 | 62 | $5,000 | $2,500 | Jan 26, 2000 | - | - |
| 01003A | 1910.215 Abrasive Wheel Machinery OSHA citation code: 19100215 A04 | Repeat | 1 | 18 | $200 | $200 | Dec 28, 1999 | - | - |
| 01003B | 1910.215 Abrasive Wheel Machinery OSHA citation code: 19100215 B09 | Repeat | 1 | 18 | $0 | $0 | Dec 27, 1999 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 7 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Jun 15, 1998#302055090Jun 15, 1998Planned (H) · Complete scope, Safety#302055090$18,00034 viol.34 violations$18,000 in penalties
Inspection #302055090
Dates
- Opened
- Jun 15, 1998
- Closing Conference Date
- Jul 20, 1998
- Contested
- Dec 2, 1998
- Final Order
- Jun 25, 1999
- Closed
- Dec 1, 1999
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 217
Violations and Penalties
- Total Violations
- 34
- Violation Types
- 26 serious, 8 other-than-serious
- Initial Penalties
- $38,000
- Penalties on Record
- $18,000
- Site Address
- 320 East Main Street, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Violations
Violation list (5 of 34 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01002 | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 A01 | Other | 10 | 62 | $2,000 | $0 | Nov 17, 1998 | Dec 2, 1998 | Jun 25, 1999 |
| 01003 | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 A02 | Other | 5 | 47 | $2,000 | $0 | Nov 3, 1998 | Dec 2, 1998 | Jun 25, 1999 |
| 01005 | 1910.23 Ladders OSHA citation code: 19100023 C01 | Other | 2 | 18 | $2,000 | $0 | Nov 17, 1998 | Dec 2, 1998 | Jun 25, 1999 |
| 01007 | 1910.37 Maintenance, Safeguards, and Operational Features for Exit Routes OSHA citation code: 19100037 K02 | Serious | 4 | 47 | $1,500 | $1,000 | Nov 3, 1998 | Dec 2, 1998 | Jun 25, 1999 |
| 01009A | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C04 II | Serious | 1 | 18 | $1,500 | $1,000 | Nov 17, 1998 | Dec 2, 1998 | Jun 25, 1999 |
Showing the 5 violations listed first by citation identifier. This inspection has 34 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Jun 15, 1998#302041934Jun 15, 1998Planned (H) · Complete scope, Health#302041934$6,5008 viol.8 violations$6,500 in penalties
Inspection #302041934
Dates
- Opened
- Jun 15, 1998
- Closing Conference Date
- Jul 20, 1998
- Closed
- Feb 19, 1999
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 217
Violations and Penalties
- Total Violations
- 8
- Violation Types
- 5 serious, 1 repeat, 2 other-than-serious
- Initial Penalties
- $14,500
- Penalties on Record
- $6,500
- Site Address
- 320 East Main Street, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Chemical Exposure Sampling3 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Aluminum (as Al), Welding Fumes | 5 | 0.1 - 3.6 | mg/m³ |
| Gravimetric DeterminationQC | 17 | 0 - 47.1125 | mg/m³ |
| Oil Mist, Mineral | 13 | 0 - 3.24 | mg/m³ |
| Petroleum Distillates (Naphtha) (Rubber Solvent) | 21 | 0 | mg/m³ |
| Sample WeightQC | 19 | 0 - 45.228 | mg |
Violations
Violation list (5 of 8 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.94 Ventilation OSHA citation code: 19100094 D09 III | Serious | 1 | 2 | $2,500 | $2,500 | Nov 3, 1998 | - | - |
| 01002 | 1910.94 Ventilation OSHA citation code: 19100094 D09 IV | Serious | 1 | 5 | $2,500 | $0 | Nov 3, 1998 | - | - |
| 01003 | 1910.94 Ventilation OSHA citation code: 19100094 D09 V | Serious | 1 | 5 | $2,500 | $0 | Nov 3, 1998 | - | - |
| 01004 | 1910.94 Ventilation OSHA citation code: 19100094 D09 VII | Other | 1 | 5 | $2,500 | $0 | Nov 3, 1998 | - | - |
| 01005 | 1910.132 Personal Protective Equipment - General Requirements OSHA citation code: 19100132 A | Serious | 1 | 4 | $3,500 | $2,000 | Dec 31, 1998 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 8 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Jul 24, 1997#300952025Jul 24, 1997Complaint (B) · Partial scope, Health#300952025$2,9003 viol.3 violations$2,900 in penalties
Inspection #300952025
Dates
- Opened
- Jul 24, 1997
- Closing Conference Date
- Aug 14, 1997
- Closed
- Dec 29, 1997
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 195
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 3
- Violation Types
- 1 serious, 2 other-than-serious
- Initial Penalties
- $6,800
- Penalties on Record
- $2,900
- Site Address
- 320 East Main Street, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Chemical Exposure Sampling13 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Aluminum (as Al), Metal (Total Dust) | 4 | 0 - 0.67 | mg/m³ |
| Antimony and Compounds (as Sb) | 4 | 0 | mg/m³ |
| Beryllium and Beryllium Compounds (as Be) | 5 | 0 | mg/m³ |
| Chromium, Metal and Insoluble Salts | 4 | 0 - 0.0024 | mg/m³ |
| Cobalt, Metal, Dust and Fume (as Co) | 4 | 0 | mg/m³ |
| Copper Fume (as Cu) | 4 | 0 - 0.003 | mg/m³ |
| Gravimetric DeterminationQC | 9 | 0 - 1.3 | mg/m³ |
| Iron Oxide Fume | 4 | 0.0191 - 0.5314 | mg/m³ |
| Lead, Inorganic (as Pb) | 4 | 0 | mg/m³ |
| Manganese Fume (as Mn) | 4 | 0.000115 - 0.0025 | mg/m³ |
| Molybdenum (as Mo), Insoluble Compounds (Total Dust) | 4 | 0 | mg/m³ |
| Nickel, Metal and Insoluble compounds (as Ni) | 4 | 0 - 0.0015 | mg/m³ |
| Sample WeightQC | 9 | 0 - 0.77 | mg |
| Vanadium fume (as V2O5) | 4 | 0 | mg/m³ |
| Zinc Oxide Fume | 4 | 0 - 0.0107 | mg/m³ |
Violations
Violation list (3 of 3 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 B01 | Serious | 2 | 4 | $4,000 | $2,000 | Dec 28, 1997 | - | - |
| 01002 | 1910.133 Eye and Face Protection OSHA citation code: 19100133 A01 | Other | 2 | 6 | $2,000 | $500 | Sep 30, 1997 | - | - |
| 02001 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 C01 | Other | 2 | 10 | $800 | $400 | Oct 16, 1997 | - | - |
Jan 6, 1995#103595369Jan 6, 1995Referral (C) · Complete scope, Safety#103595369$4,1008 viol.8 violations$4,100 in penalties
Inspection #103595369
Dates
- Opened
- Jan 6, 1995
- Closing Conference Date
- Jan 6, 1995
- Closed
- Jul 19, 1995
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 172
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 8
- Violation Types
- 6 serious, 2 other-than-serious
- Initial Penalties
- $9,450
- Penalties on Record
- $4,100
- Site Address
- 320 East Main Street, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Violations
Violation list (5 of 8 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 5A0001 General Duty Clause, Section 5(a)(1) | Serious | 1 | 10 | $1,750 | $1,000 | Feb 10, 1995 | - | - |
| 01002 | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 B01 | Serious | 1 | 10 | $1,050 | $550 | Feb 20, 1995 | - | - |
| 01003 | 1910.23 Ladders OSHA citation code: 19100023 A07 | Serious | 1 | 3 | $1,050 | $550 | Feb 11, 1995 | - | - |
| 01004 | 1910.23 Ladders OSHA citation code: 19100023 A08 | Serious | 1 | 10 | $1,400 | $700 | Feb 20, 1995 | - | - |
| 01005 | 1910.36 Design and Construction Requirements for Exit Routes OSHA citation code: 19100036 B04 | Other | 1 | 5 | $1,050 | $0 | Feb 10, 1995 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 8 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Jun 18, 1991#102440310Jun 18, 1991Follow-Up (F) · Partial scope, Safety#102440310$00 viol.0 violations$0 in penalties
Inspection #102440310
Dates
- Opened
- Jun 18, 1991
- Closing Conference Date
- Jun 18, 1991
- Closed
- Jun 18, 1991
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 172
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 320 East Main Street, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.
Jan 7, 1991#106144264Jan 7, 1991Complaint (B) · Partial scope, Safety#106144264$1,3005 viol.5 violations$1,300 in penalties
Inspection #106144264
Dates
- Opened
- Jan 7, 1991
- Closing Conference Date
- Jan 7, 1991
- Closed
- Jun 18, 1991
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 172
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 5
- Violation Types
- 4 serious, 1 other-than-serious
- Initial Penalties
- $1,600
- Penalties on Record
- $1,300
- Site Address
- 320 East Main Street, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (5 of 5 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.212 General Requirements for All Machines (Machine Guarding) OSHA citation code: 19100212 A02 | Serious | 1 | 1 | $320 | $250 | Mar 8, 1991 | - | - |
| 01002 | 1910.212 General Requirements for All Machines (Machine Guarding) OSHA citation code: 19100212 A03 II | Serious | 3 | 3 | $480 | $350 | Apr 30, 1991 | - | - |
| 01003 | 1910.1200 Hazard Communication OSHA citation code: 19101200 E01 | Serious | 1 | 10 | $400 | $350 | Mar 28, 1991 | - | - |
| 01004 | 1910.1200 Hazard Communication OSHA citation code: 19101200 H | Serious | 1 | 10 | $400 | $350 | Mar 28, 1991 | - | - |
| 02001 | 1910.101 Compressed Gases (General Requirements) OSHA citation code: 19100101 B | Other | 1 | 3 | $0 | $0 | Feb 25, 1991 | - | - |
Mar 11, 1986#2287175Mar 11, 1986Referral (C) · Complete scope, Health#2287175$3353 viol.3 violations$335 in penalties
Inspection #2287175
Dates
- Opened
- Mar 11, 1986
- Closing Conference Date
- Jun 5, 1986
- Closed
- Nov 10, 1986
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 150
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 3
- Violation Types
- 2 serious, 1 other-than-serious
- Initial Penalties
- $660
- Penalties on Record
- $335
- Site Address
- 320 E. Main Street, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Chemical Exposure Sampling20 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| alpha-Alumina (Total Dust) | 3 | 0 - 0.026 | mg/m³ |
| Antimony and Compounds (as Sb) | 1 | 0 | mg/m³ |
| Beryllium and Beryllium Compounds (as Be) | 1 | 0 | mg/m³ |
| Cadmium Fume (as Cd) | 1 | 0 | mg/m³ |
| Chromium, Metal and Insoluble Salts | 1 | 0.0013 | mg/m³ |
| Cobalt, Metal, Dust and Fume (as Co) | 1 | 0.002 | mg/m³ |
| Copper Fume (as Cu) | 1 | 0 | mg/m³ |
| Fluorides (as F) | 1 | 0 | mg/m³ |
| Hydrogen Fluoride (as F) | 1 | 0 | ppm |
| Iron Oxide Fume | 1 | 0.0033 | mg/m³ |
| Lead, Inorganic (as Pb) | 1 | 0 | mg/m³ |
| Manganese Fume (as Mn) | 1 | 0 | mg/m³ |
| Molybdenum (as Mo), Insoluble Compounds (Total Dust) | 1 | 0 | mg/m³ |
| Morpholine | 2 | 0 | ppm |
| Nickel, Metal and Insoluble compounds (as Ni) | 1 | 0 | mg/m³ |
| Particulates not otherwise regulated (Respirable Fraction) | 5 | 0 | mg/m³ |
| Particulates not otherwise regulated (Total Dust) | 3 | 0 | mg/m³ |
| Sulfur Dioxide | 2 | 0 | ppm |
| Vanadium fume (as V2O5) | 1 | 0 | mg/m³ |
| Zinc Oxide Fume | 1 | 0 | mg/m³ |
Violations
Violation list (3 of 3 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 I02 I | Serious | 5 | 10 | $420 | $215 | Jul 8, 1986 | - | - |
| 01002 | 1910.132 Personal Protective Equipment - General Requirements OSHA citation code: 19100132 A | Serious | 1 | 4 | $240 | $120 | Oct 10, 1986 | - | - |
| 02001 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 C01 | Other | 3 | 6 | $0 | $0 | Jul 23, 1986 | - | - |
Mar 5, 1986#101738128Mar 5, 1986Planned (H) · Records Only scope, Safety#101738128$00 viol.0 violations$0 in penalties
Inspection #101738128
Dates
- Opened
- Mar 5, 1986
- Closing Conference Date
- Mar 5, 1986
- Closed
- Mar 5, 1986
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 147
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 320 E Main St, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Apr 13, 1983#15918634Apr 13, 1983Planned (H) · Records Only scope, Safety#15918634$00 viol.0 violations$0 in penalties
Inspection #15918634
Dates
- Opened
- Apr 13, 1983
- Closing Conference Date
- Apr 13, 1983
- Closed
- Apr 15, 1983
Inspection
- Advance Notice
- Not recorded
- Owner Type
- Not recorded
- Union Status
- No
- Number of Employees
- 115
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 320 E Main St, Lake Zurich, IL 60047
- Industry
- Not classified in OSHA's inspection record.
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records
About these records
A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).
This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.
OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.
OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.
Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).
Understanding These Penalties
The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.
13 inspections, 1973 to 1999. Each row is one inspection; point at or tap a row for its dates and totals.
Source: DOL OSHA enforcement data (inspections and violations), linked via activity_nr (exact government key).
Penalty changes: Amounts shown reflect what OSHA's enforcement record publishes. The reason for any change is not stated unless OSHA's record explicitly says so.
Short cases: When a case closed soon after it opened, the closed marker is drawn slightly to the right so both markers stay visible. Each row's card shows the exact dates.
Standards cited
Chemical exposure sampling
Sample results are listed in the record of each inspection that collected them.