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Inspection #305025637

Closed

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

The Occupational Safety and Health Administration (OSHA) conducted a planned inspection of ATCHISON CASTING CORPORATION at 400 S. 4th, Atchison, KS 66002 on Mar 27, 2002. The inspection scope was complete. The case was closed on Nov 8, 2004.

OSHA documented 46 violations (34 serious, 12 other-than-serious) with total penalties on record of $20,100.

OSHA collected 597 air monitoring samples covering 20 substances during this inspection, including Antimony and Compounds (as Sb), Beryllium and Beryllium Compounds (as Be), Cadmium, Chromium, Metal and Insoluble Salts, Coal Tar Pitch Volatiles (benzene soluble fraction), and 15 more.

This employer has 5 other OSHA inspections on record at this establishment.

Inspection Details
Inspection Number
305025637
Type
Planned (H)
Scope
Complete
Opened
Mar 27, 2002
Closed
Nov 8, 2004
Total Violations
46
Penalties on Record
$20,100
Initial Penalties
$96,500
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Establishment
Address
400 S. 4th, Atchison, KS 66002
Industry
Not classified in OSHA's inspection record.
Other Inspections of This Employer5 on record

Other OSHA inspections of the same establishment. Linked via establishment ID (exact government key).

Enforcement Outcome

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page.

Status on Record
Closed

Inspection closed Nov 8, 2004.

Citations on Record
46

34 serious, 12 other-than-serious.

Initial Penalties
$96,500

Citation amounts as first recorded in OSHA's penalty fields.

Current Penalties
$20,100

Latest published amounts after changes in the enforcement process.

Chemical Exposure Sampling20 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)2927P / 2A0mg/m³
Beryllium and Beryllium Compounds (as Be)2927P / 2A0mg/m³
Cadmium2927P / 2A0mg/m³
Chromium, Metal and Insoluble Salts2927P / 2A0 - 1.353mg/m³
Coal Tar Pitch Volatiles (benzene soluble fraction)73P / 4A0 - 0.1750845mg/m³
Cobalt, Metal, Dust and Fume (as Co)2927P / 2A0mg/m³
Copper Fume (as Cu)2927P / 2A0 - 0.3294mg/m³
Gravimetric DeterminationQC6764P / 3A0.05112 - 78.4665mg/m³
Iron Oxide Fume2927P / 2A0.0893059 - 38.4578781mg/m³
Isopropyl Alcohol70 - 40.3622513ppm
Lead, Inorganic (as Pb)2927P / 2A0mg/m³
Manganese Fume (as Mn)2927P / 2A0 - 0.9431069mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)2927P / 2A0 - 0.4248mg/m³
Naphtha (Coal Tar)611.2292271 - 48.9794044mg/m³
Nickel, Metal and Insoluble compounds (as Ni)2927P / 2A0 - 0.1199mg/m³
Particulates not otherwise regulated (Respirable Fraction)2523P / 2A0 - 37.7743
Sample WeightQC6764P / 3A0.04 - 25.471mg
Silica, Crystalline Quartz (Respirable Fraction)320 - 18%
Silica (Quartz, Total)36.4 - 14%
Vanadium fume (as V2O5)2927P / 2A0 - 0.0444mg/m³
Zinc Oxide Fume2927P / 2A0mg/m³
Zirconium Compounds (as Zr)64P / 2A0 - 2.9mg/m³

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Violations

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

CitationStandardTypeInitialCurrentAbatementContestFinal Order
010015A0001
General Duty Clause, Section 5(a)(1)
Serious$2,000$820Aug 1, 2003--
01002A1910.94
Ventilation
OSHA citation code: 19100094 A03 IA
Other$3,500$0Sep 25, 2004--
01002B1910.94
Ventilation
OSHA citation code: 19100094 A04 IA
Other$0$0Sep 25, 2004--
01002C1910.94
Ventilation
OSHA citation code: 19100094 A07
Other$0$0Feb 3, 2003--
010051910.106
Flammable Liquids
OSHA citation code: 19100106 E06 I
Serious$5,000$1,000Sep 15, 2004--
010061910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 C02
Serious$5,000$1,000Apr 1, 2003--
010071910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 E02
Serious$2,500$820Jun 2, 2003--
01008A1910.110
Storage and Handling of Liquefied Petroleum Gases
OSHA citation code: 19100110 C05 IK
Serious$3,500$1,000Jul 1, 2004--
01008B1910.110
Storage and Handling of Liquefied Petroleum Gases
OSHA citation code: 19100110 F06 II
Serious$0$0Nov 4, 2002--
010091910.132
Personal Protective Equipment - General Requirements
OSHA citation code: 19100132 A
Serious$3,500$1,000Jul 1, 2004--
01010A1910.134
Respiratory Protection
OSHA citation code: 19100134 D01 I
Serious$5,000$1,000Sep 2, 2003--
01010B1910.134
Respiratory Protection
OSHA citation code: 19100134 D01 III
Serious$0$0Sep 25, 2004--
01010C1910.134
Respiratory Protection
OSHA citation code: 19100134 G01 IA
Serious$0$0Jun 2, 2003--
010111910.134
Respiratory Protection
OSHA citation code: 19100134 H02 I
Serious$2,500$820Apr 1, 2003--
01012A1910.134
Respiratory Protection
OSHA citation code: 19100134 I01 II
Serious$3,500$1,000Sep 26, 2003--
01012B1910.94
Ventilation
OSHA citation code: 19100094 A06
Serious$0$0Jun 2, 2003--
01012C1910.134
Respiratory Protection
OSHA citation code: 19100134 I05 IV
Serious$0$0Jun 2, 2003--
01013A1910.134
Respiratory Protection
OSHA citation code: 19100134 I05 I
Serious$3,500$1,000Jul 1, 2004--
01013B1910.134
Respiratory Protection
OSHA citation code: 19100134 I05 II
Serious$0$0Aug 1, 2003--
01013C1910.134
Respiratory Protection
OSHA citation code: 19100134 I05 III
Serious$0$0Mar 3, 2003--
010141910.134
Respiratory Protection
OSHA citation code: 19100134 I07
Serious$5,000$1,000Sep 26, 2003--
01015A1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C01
Serious$5,000$1,000Sep 2, 2003--
01015B1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 G01
Serious$0$0Jan 2, 2004--
01015C1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C02
Serious$0$0Sep 2, 2003--
010161910.151
Medical Services and First Aid
OSHA citation code: 19100151 C
Serious$3,500$1,000Sep 25, 2004--
01017A1910.169
Air Receivers
OSHA citation code: 19100169 B03 I
Serious$5,000$1,000Apr 1, 2003--
01017B1910.169
Air Receivers
OSHA citation code: 19100169 B03 IV
Serious$0$0Nov 15, 2002--
010181910.178
Powered Industrial Trucks
OSHA citation code: 19100178 G01
Serious$3,500$1,000Jun 2, 2003--
010191910.253
Oxygen-Fuel Gas Welding and Cutting
OSHA citation code: 19100253 B04 I
Serious$3,500$1,000Nov 1, 2002--
01020A1910.253
Oxygen-Fuel Gas Welding and Cutting
OSHA citation code: 19100253 D04 II
Serious$2,000$820May 1, 2003--
01020B1910.253
Oxygen-Fuel Gas Welding and Cutting
OSHA citation code: 19100253 D04 III
Serious$0$0Apr 15, 2003--
010211910.253
Oxygen-Fuel Gas Welding and Cutting
OSHA citation code: 19100253 E03 II
Serious$5,000$1,000Jul 1, 2004--
01022A1910.1000
Air Contaminants
OSHA citation code: 19101000 C
Serious$5,000$1,000Sep 25, 2004--
01022B1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Serious$0$0Sep 25, 2004--
01023A1910.1000
Air Contaminants
OSHA citation code: 19101000 A02
Other$5,000$0Sep 25, 2004--
01023B1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Other$0$0Sep 25, 2004--
01024A1910.1000
Air Contaminants
OSHA citation code: 19101000 A02
Other$5,000$0Sep 25, 2004--
01024B1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Other$0$0Sep 25, 2004--
01025A1910.1000
Air Contaminants
OSHA citation code: 19101000 D
Serious$5,000$1,000Aug 1, 2004--
01025B1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Serious$0$0Aug 1, 2004--
010261910.1001
Asbestos
OSHA citation code: 19101001 J02 I
Serious$2,000$820Dec 16, 2002--
01027A1910.1200
Hazard Communication
OSHA citation code: 19101200 F05
Other$2,500$0Jun 2, 2003--
01027B1910.1200
Hazard Communication
OSHA citation code: 19101200 H03 II
Other$0$0Sep 25, 2004--
020011910.95
Occupational Noise Exposure
OSHA citation code: 19100095 G08 I
Other$0$0Nov 1, 2002--
020021910.106
Flammable Liquids
OSHA citation code: 19100106 D03 II
Other$0$0Dec 16, 2002--
020031910.134
Respiratory Protection
OSHA citation code: 19100134 C01 VI
Other$0$0Jul 1, 2004--

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Data Source and Methodology

Data synced daily

Data on this page comes from the U.S. Department of Labor's OSHA enforcement database, accessed via the DOL public data API. Records are updated daily. We strive for accuracy, but errors in data processing or establishment grouping are possible. Penalty amounts reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts after informal conference, settlement, or judicial review. Company pages group inspection records by normalized employer name, city, and state as reported in OSHA records. That grouping is deterministic and non-fuzzy, but it is not a universal legal-entity identifier. On inspection pages, the status display follows the DOL inspection record first. If the DOL inspection feed includes a close date, we show the inspection as closed. If the inspection feed has no close date but all citation records tied to that inspection show a final order date, we label the page "Final Order Recorded" and disclose the citation dates instead of inferring a close date. Chemical exposure sampling data and OSHA Permissible Exposure Limits (PELs) are sourced from the OSHA Occupational Chemical Database, matched via IMIS analyte codes. If you believe any record is inaccurate, please report it and we will investigate. This product uses the DOL Data API but is not endorsed or certified by the DOL. For official and authoritative records, visit osha.gov.