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Inspection #308005503

Closed
Complaint (B)|View on OSHA.gov →

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

The Occupational Safety and Health Administration (OSHA) conducted a complaint inspection of HORSEHEAD CORPORATION at 510 Frankfort Road, Monaca, PA 15061 on Jul 19, 2005. The inspection scope was partial. The case was closed on Jun 15, 2007.

OSHA documented 67 violations (19 serious, 48 other-than-serious) with total penalties on record of $65,000. This inspection is linked to 1 complaint in OSHA records.

OSHA collected 421 air monitoring samples covering 13 substances during this inspection, including Antimony and Compounds (as Sb), Beryllium and Beryllium Compounds (as Be), Cadmium, Chromium, Metal and Insoluble Salts, Cobalt, Metal, Dust and Fume (as Co), and 8 more.

This employer has 19 other OSHA inspections on record at this establishment.

Inspection Details

Inspection Number
308005503
Type
Complaint (B)
Scope
Partial
Opened
Jul 19, 2005
Closed
Jun 15, 2007
Contested
Jan 17, 2006
Final Order
Apr 18, 2007
Total Violations
67
Penalties on Record
$65,000
Initial Penalties
$107,100
Related Activity
1 complaint
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Establishment

Address
510 Frankfort Road, Monaca, PA 15061
Industry
331492 Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)

Other Inspections of This Employer19 on record

Other OSHA inspections of the same establishment. Linked via establishment ID (exact government key).

Enforcement Outcome

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page.

Status on Record
Closed

Inspection closed Jun 15, 2007.

Citations on Record
67

19 serious, 48 other-than-serious.

Initial Penalties
$107,100

Citation amounts as first recorded in OSHA's penalty fields.

Current Penalties
$65,000

Latest published amounts after changes in the enforcement process.

Citation contest activity appears on Jan 17, 2006. Final orders are recorded through Apr 18, 2007. Penalty changes shown on this page reflect the latest amounts published in OSHA's enforcement data.

Chemical Exposure Sampling13 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)310mg/m³
Beryllium and Beryllium Compounds (as Be)310mg/m³
Cadmium400 - 0.0180555mg/m³
Chromium, Metal and Insoluble Salts310mg/m³
Cobalt, Metal, Dust and Fume (as Co)310mg/m³
Copper Fume (as Cu)310 - 0.047902mg/m³
Iron Oxide Fume310 - 1.9616604mg/m³
Lead, Inorganic (as Pb)400 - 0.1587mg/m³
Manganese Fume (as Mn)310 - 0.1812131mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)310mg/m³
Nickel, Metal and Insoluble compounds (as Ni)310mg/m³
Vanadium fume (as V2O5)310 - 0.0061366mg/m³
Zinc Oxide Fume310 - 57.4mg/m³

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Violations

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

CitationStandardTypeInitialCurrentAbatementContestFinal Order
01001A1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 I02 I
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01002A1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 C01
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01003A1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 G07 I
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01003B1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 G08 I
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01003C1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 G06
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01004A1910.1025
Lead
OSHA citation code: 19101025 C01
Serious$4,500$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01004C1910.134
Respiratory Protection
OSHA citation code: 19100134 B04
Other$0$250May 18, 2007Jan 17, 2006Apr 18, 2007
01005A1910.1027
Cadmium
OSHA citation code: 19101027 C
Serious$4,500$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01005D1910.1027
Cadmium
OSHA citation code: 19101027 F03 IV
Other$0$250May 18, 2007Jan 17, 2006Apr 18, 2007
01005E1910.1027
Cadmium
OSHA citation code: 19101027 F03 I
Serious$0$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01006A1910.1025
Lead
OSHA citation code: 19101025 D01 II
Serious$4,500$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01006B1910.1027
Cadmium
OSHA citation code: 19101027 D01 III
Serious$0$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01006C1910.1027
Cadmium
OSHA citation code: 19101027 D04
Serious$0$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01006D1910.1027
Cadmium
OSHA citation code: 19101027 D06
Other$0$250May 18, 2007Jan 17, 2006Apr 18, 2007
01007A1910.1025
Lead
OSHA citation code: 19101025 G02 VIII
Serious$4,500$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01007B1910.1027
Cadmium
OSHA citation code: 19101027 I03 III
Serious$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01008A1910.1025
Lead
OSHA citation code: 19101025 I01
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01008B1910.1027
Cadmium
OSHA citation code: 19101027 E05
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01009A1910.1025
Lead
OSHA citation code: 19101025 G01 III
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01009B1910.1027
Cadmium
OSHA citation code: 19101027 I01 III
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01010A1910.1027
Cadmium
OSHA citation code: 19101027 I02 III
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01010B1910.1027
Cadmium
OSHA citation code: 19101027 I03 II
Serious$0$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01010C1910.1025
Lead
OSHA citation code: 19101025 G02 V
Other$0$250May 18, 2007Jan 17, 2006Apr 18, 2007
010111910.1025
Lead
OSHA citation code: 19101025 I04 II
Serious$4,500$4,000Aug 18, 2007Jan 17, 2006Apr 18, 2007
01012A1910.1027
Cadmium
OSHA citation code: 19101027 J04 II
Serious$4,500$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01012B1910.1025
Lead
OSHA citation code: 19101025 I04 IV
Serious$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01013A1910.1027
Cadmium
OSHA citation code: 19101027 K01
Serious$4,500$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01013B1910.1025
Lead
OSHA citation code: 19101025 H01
Serious$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01014A1910.1027
Cadmium
OSHA citation code: 19101027 K03
Serious$4,500$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01014B1910.1027
Cadmium
OSHA citation code: 19101027 K04
Other$0$250May 18, 2007Jan 17, 2006Apr 18, 2007
01014C1910.1025
Lead
OSHA citation code: 19101025 H02 II
Other$0$250Jul 18, 2007Jan 17, 2006Apr 18, 2007
01015A1910.1025
Lead
OSHA citation code: 19101025 L01 I
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01015B1910.1025
Lead
OSHA citation code: 19101025 L01 V
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01015C1910.1027
Cadmium
OSHA citation code: 19101027 M04 I
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01015D1910.1027
Cadmium
OSHA citation code: 19101027 M04 IIIB
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01015E1910.1027
Cadmium
OSHA citation code: 19101027 M04 IIIA
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01015F1910.1027
Cadmium
OSHA citation code: 19101027 M04 IIIC
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01016A1910.1027
Cadmium
OSHA citation code: 19101027 L15 II
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01016B1910.1027
Cadmium
OSHA citation code: 19101027 D05 I
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01016C1910.1025
Lead
OSHA citation code: 19101025 D08 I
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01016D1910.1027
Cadmium
OSHA citation code: 19101027 D05 I
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01016E1910.1027
Cadmium
OSHA citation code: 19101027 D05 II
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01017A1910.1027
Cadmium
OSHA citation code: 19101027 L03 IIA1
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01018A1910.1027
Cadmium
OSHA citation code: 19101027 L01 IA
Serious$4,500$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01018B1910.1027
Cadmium
OSHA citation code: 19101027 L04 I
Serious$0$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
010191910.1027
Cadmium
OSHA citation code: 19101027 L11 ID
Serious$4,500$4,000May 18, 2007Jan 17, 2006Apr 18, 2007
01020A1910.1025
Lead
OSHA citation code: 19101025 M02 I
Other$4,500$250May 18, 2007Jan 17, 2006Apr 18, 2007
01020B1910.1027
Cadmium
OSHA citation code: 19101027 E02
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01020C1910.1027
Cadmium
OSHA citation code: 19101027 M02 I
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01020D1910.1025
Lead
OSHA citation code: 19101025 M02 II
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01020E1910.1027
Cadmium
OSHA citation code: 19101027 M02 I
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01020F1910.1027
Cadmium
OSHA citation code: 19101027 M02 III
Other$0$0May 18, 2007Jan 17, 2006Apr 18, 2007
01021A1910.1027
Cadmium
OSHA citation code: 19101027 J03 I
Serious$4,500$1,000May 18, 2007Jan 17, 2006Apr 18, 2007
020011910.1025
Lead
OSHA citation code: 19101025 D05
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020021910.1025
Lead
OSHA citation code: 19101025 N02 III
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020031910.1025
Lead
OSHA citation code: 19101025 N01 IIA
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020041910.1025
Lead
OSHA citation code: 19101025 N01 IIB
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020051910.1025
Lead
OSHA citation code: 19101025 N01 IIC
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020061910.1025
Lead
OSHA citation code: 19101025 N01 IIE
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020071910.1025
Lead
OSHA citation code: 19101025 N02 IIA
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020081910.1025
Lead
OSHA citation code: 19101025 N02 IIB
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020091910.1025
Lead
OSHA citation code: 19101025 N02 IIC
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020101910.1025
Lead
OSHA citation code: 19101025 N02 IID
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020111910.1025
Lead
OSHA citation code: 19101025 N03 I
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020121910.1027
Cadmium
OSHA citation code: 19101027 M04 IIIH
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020131910.1027
Cadmium
OSHA citation code: 19101027 N01 IIB
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007
020141910.1027
Cadmium
OSHA citation code: 19101027 N01 IIE
Other$900$0May 18, 2007Jan 17, 2006Apr 18, 2007

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Data Source and Methodology

Data synced daily

Data on this page comes from the U.S. Department of Labor's OSHA enforcement database, accessed via the DOL public data API. Records are updated daily. We strive for accuracy, but errors in data processing or establishment grouping are possible. Penalty amounts reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts after informal conference, settlement, or judicial review. Company pages group inspection records by normalized employer name, city, and state as reported in OSHA records. That grouping is deterministic and non-fuzzy, but it is not a universal legal-entity identifier. On inspection pages, the status display follows the DOL inspection record first. If the DOL inspection feed includes a close date, we show the inspection as closed. If the inspection feed has no close date but all citation records tied to that inspection show a final order date, we label the page "Final Order Recorded" and disclose the citation dates instead of inferring a close date. Chemical exposure sampling data and OSHA Permissible Exposure Limits (PELs) are sourced from the OSHA Occupational Chemical Database, matched via IMIS analyte codes. If you believe any record is inaccurate, please report it and we will investigate. This product uses the DOL Data API but is not endorsed or certified by the DOL. For official and authoritative records, visit osha.gov.