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REPUBLIC PLASTICS LTD
$18,350
penalties
27
viol.
6
insp.

REPUBLIC PLASTICS LTD

5316 S NATIONAL DRIVE, KNOXVILLE, TN 37914NAICS 326140 Polystyrene Foam Product Manufacturing

Inspections
6
Jul 2005 to Dec 2024 · 4 safety, 2 health
Violations
27
across 6 inspections
Penalties on record
$18,350
latest amounts in DOL records
By classification
Serious 25Willful 0Repeat 0Other 2

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Dec 9, 2024Planned (H) · Complete scope, Safety#347922304$3001 viol.

Inspection #347922304

Dates

Opened
Dec 9, 2024
Closing Conference Date
Dec 9, 2024
Final Order
Feb 4, 2025
Closed
Jan 27, 2025

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
185

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$300
Penalties on Record
$300
Site Address
5316 S National Drive, Knoxville, TN 37914
Industry
326140 Polystyrene Foam Product Manufacturing

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.178
Powered Industrial Trucks
OSHA citation code: 19100178 A05
Other13$300$300Jan 27, 2025-Feb 4, 2025
Oct 31, 2018Referral (C) · Partial scope, Safety#343587465$7,2002 viol.

Inspection #343587465

Dates

Opened
Oct 31, 2018
Closing Conference Date
Nov 6, 2018
Final Order
Mar 27, 2019
Closed
Aug 19, 2020

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
635
Related Activity
1 referral

Violations and Penalties

Total Violations
2
Violation Types
2 serious
Initial Penalties
$7,200
Penalties on Record
$7,200
Site Address
5316 S National Drive, Knoxville, TN 37914
Industry
326140 Polystyrene Foam Product Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationOct 26, 2018

Employee sustains multiple fractures to hand and arm when ca

Event: Caught In or Between

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.28
Duty to Have Fall Protection
OSHA citation code: 19100028 B06 I
Serious17$3,200$3,200Jun 28, 2019-Mar 27, 2019
010021910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious17$4,000$4,000Jun 28, 2019-Mar 27, 2019
Apr 6, 2015Referral (C) · Partial scope, Safety#340531367$4,4001 viol.

Inspection #340531367

Dates

Opened
Apr 6, 2015
Closing Conference Date
Apr 6, 2015
Contested
Jul 22, 2015
Final Order
Jan 19, 2017
Closed
Mar 31, 2017

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
700
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$4,000
Penalties on Record
$4,400
Site Address
5316 S National Drive, Knoxville, TN 37914
Industry
326140 Polystyrene Foam Product Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Other14$4,000$4,400Aug 5, 2015Jul 22, 2015Jan 19, 2017
Oct 27, 2006Unprogrammed Related (G) · Partial scope, Health#310311329$00 viol.

Inspection #310311329

Dates

Opened
Oct 27, 2006
Closing Conference Date
Oct 27, 2006
Closed
Nov 6, 2006

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
115

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
5316 South National Drive, Knoxville, TN 37914
Industry
326140 Polystyrene Foam Product Manufacturing

Unprogrammed Related Inspection: This inspection record is categorized as an unprogrammed related inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Sep 16, 2005Referral (C) · Partial scope, Health#309228575$6,45023 viol.

Inspection #309228575

Dates

Opened
Sep 16, 2005
Closing Conference Date
Sep 16, 2005
Closed
Mar 20, 2006

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
103
Related Activity
1 referral

Violations and Penalties

Total Violations
23
Violation Types
23 serious
Initial Penalties
$8,600
Penalties on Record
$6,450
Site Address
5316 South National Drive, Knoxville, TN 37914
Industry
326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (8 of 23 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.38
Emergency Action Plans
OSHA citation code: 19100038 C05
Serious12$1,600$1,200Dec 6, 2005--
01001B1910.38
Emergency Action Plans
OSHA citation code: 19100038 D
Serious12$0$0Dec 6, 2005--
01002A1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 D02
Serious12$1,600$1,200Dec 12, 2005--
01002B1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 D03
Serious12$0$0Feb 13, 2006--
01002C1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 E03 I
Serious12$0$0Dec 12, 2005--
01002D1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 E05
Serious12$0$0Dec 12, 2005--
01002E1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 F01
Serious12$0$0Dec 12, 2005--
01002F1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 G03
Serious12$0$0Dec 12, 2005--

Showing the 8 violations listed first by citation identifier. This inspection has 23 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Jul 13, 2005Complaint (B) · Partial scope, Safety#309224152$00 viol.

Inspection #309224152

Dates

Opened
Jul 13, 2005
Closing Conference Date
Jul 13, 2005
Closed
Sep 15, 2005

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
98
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
5316 South National Drive, Knoxville, TN 37914
Industry
326140 Polystyrene Foam Product Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Inspections 1 to 6 of 6, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.119Process Safety Management of Highly Hazardous Chemicals9 citations · $1,200
1910.146Permit-Required Confined Spaces6 citations · $1,200
1910.147Control of Hazardous Energy (Lockout/Tagout)3 citations · $5,450

Industry comparison

Violations per inspection
This employer4.5
Industry average2.8
Penalties per inspection
This employer$3,058
Industry average$3,097

Plastics and Rubber Products Manufacturing, 13,022 employers with OSHA inspections. Arithmetic from DOL records.

Other inspected employers in KNOXVILLE, TN

All employers in KNOXVILLE →