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CATERPILLAR INC.
$313,776
penalties
33
viol.
26
insp.

CATERPILLAR INC.

U.S. ROUTE 24, MAPLETON, IL 61547

Inspections
26
Jun 1986 to Aug 2026 · 22 safety, 4 health
Violations
33
across 26 inspections
Penalties on record
$313,776
latest amounts in DOL records
By classification
Serious 12Willful 1Repeat 0Other 20

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Jun 2, 2022OpenFatalityFatality/Catastrophe (M) · Partial scope, Safety#346003049$145,0271 viol.

Inspection #346003049

Dates

Opened
Jun 2, 2022
Closing Conference Date
Oct 28, 2022
Contested
Dec 1, 2022
Closed
Open

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
971
Related Activity
1 accident

Violations and Penalties

Total Violations
1
Violation Types
1 willful
Initial Penalties
$145,027
Penalties on Record
$145,027
Site Address
8826 Us-24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Fatality/Catastrophe Inspection: This inspection record is categorized as a fatality/catastrophe inspection in the DOL OSHA enforcement data.

OSHA's inspection record does not currently show a close date for this case. Citation-level records on this page may still show later contest, penalty, or failure-to-abate activity.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

FatalityJun 2, 2022

Employee is killed after falling into crucible of molten iro

Event: Other

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.28
Duty to Have Fall Protection
OSHA citation code: 19100028 B06 I
Willful313$145,027$145,027Nov 10, 2022Dec 1, 2022-
Feb 28, 2022Referral (C) · Partial scope, Safety#345804926$11,0001 viol.

Inspection #345804926

Dates

Opened
Feb 28, 2022
Closing Conference Date
Feb 28, 2022
Contested
Aug 12, 2022
Final Order
Sep 22, 2023
Closed
Sep 25, 2023

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
600
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$14,502
Penalties on Record
$11,000
Site Address
8826 W Us Hwy 24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationFeb 22, 2022

Employee's fingers are amputated by core making machine.

Event: Caught In or Between

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C07 I A
Other13$14,502$11,000Aug 18, 2022Aug 12, 2022Sep 22, 2023
Jan 6, 2022Unprogrammed Related (G) · Partial scope, Safety#345714349$00 viol.

Inspection #345714349

Dates

Opened
Jan 6, 2022
Closing Conference Date
Jun 23, 2022
Closed
Jun 24, 2022

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
865

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
8826 W Us Hwy 24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Unprogrammed Related Inspection: This inspection record is categorized as an unprogrammed related inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Jul 13, 2020Complaint (B) · Partial scope, Safety#344855556$00 viol.

Inspection #344855556

Dates

Opened
Jul 13, 2020
Closing Conference Date
Jul 13, 2020
Closed
Oct 5, 2020

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
570
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
8826 W Route 24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Jul 13, 2020Complaint (B) · Partial scope, Safety#344830104$5,7501 viol.

Inspection #344830104

Dates

Opened
Jul 13, 2020
Closing Conference Date
Jul 13, 2020
Final Order
Oct 5, 2020
Closed
Dec 1, 2020

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
570
Related Activity
1 complaint

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$9,639
Penalties on Record
$5,750
Site Address
8826 W Us Hwy 24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.29
Fall Protection Systems and Criteria
OSHA citation code: 19100029 B02 I
Other112$9,639$5,750-Oct 5, 2020
May 31, 2019Complaint (B) · Partial scope, Safety#344047691$17,7123 viol.

Inspection #344047691

Dates

Opened
May 31, 2019
Closing Conference Date
May 31, 2019
Final Order
Dec 3, 2019
Closed
Dec 6, 2019

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
1,100
Related Activity
1 complaint

Violations and Penalties

Total Violations
3
Violation Types
3 serious
Initial Penalties
$26,567
Penalties on Record
$17,712
Site Address
8826 W Route 24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (3 of 3 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 A03
Serious11$7,084$4,959Dec 11, 2019-Dec 3, 2019
01002A1910.28
Duty to Have Fall Protection
OSHA citation code: 19100028 B01 I
Serious24$10,627$7,439Dec 11, 2019-Dec 3, 2019
01003A1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C01
Serious14$8,856$5,314Dec 11, 2019-Dec 3, 2019
Apr 6, 2018Referral (C) · Partial scope, Health#343071999$00 viol.

Inspection #343071999

Dates

Opened
Apr 6, 2018
Closing Conference Date
Aug 7, 2018
Closed
Aug 7, 2018

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
1,000
Related Activity
1 complaint, 1 referral

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
8826 W Route 24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Oct 4, 2017Monitoring (D) · Partial scope, Safety#342687316$00 viol.

Inspection #342687316

Dates

Opened
Oct 4, 2017
Closing Conference Date
Oct 4, 2017
Closed
Oct 27, 2017

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
900

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
8826 W Route 24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Monitoring Inspection: This inspection record is categorized as a monitoring inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Jul 28, 2017Referral (C) · Partial scope, Safety#342512357$5,0791 viol.

Inspection #342512357

Dates

Opened
Jul 28, 2017
Closing Conference Date
Nov 9, 2017
Final Order
Nov 28, 2017
Closed
Dec 13, 2017

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
900
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$0
Penalties on Record
$5,079
Site Address
8826 W Us Hwy 24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationJul 25, 2017

Worker reaches for part falls and fractures ribs

Event: Fall (From Elevation)

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001B1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 D
Serious11$0$5,079Dec 6, 2017-Nov 28, 2017
May 23, 2017Complaint (B) · Partial scope, Safety#342347028$4501 viol.

Inspection #342347028

Dates

Opened
May 23, 2017
Closing Conference Date
Aug 16, 2017
Final Order
Sep 8, 2017
Closed
Feb 23, 2018

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
900
Related Activity
1 complaint

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$950
Penalties on Record
$450
Site Address
8826 W Route 24, Mapleton, IL 61547
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.243
Guarding of Portable Powered Tools
OSHA citation code: 19100243 C01
Other13$950$450Mar 9, 2018-Sep 8, 2017
Inspections 11 to 20 of 26, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1904.4Recording Criteria5 citations · $4,000
1904.29Forms4 citations · $4,000
1904.7General Recording Criteria for Cases4 citations · $4,000

Industry comparison

BLS 2024 survey: iron foundries reported 5.5 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 7.1%). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

Other inspected employers in MAPLETON, IL

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