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CASTING SOLUTIONS, LLC
$112,948
penalties
17
viol.
8
insp.

CASTING SOLUTIONS, LLC

2345 LICKING ROAD, ZANESVILLE, OH 43701NAICS 332410 Power Boiler and Heat Exchanger Manufacturing

Inspections
8
Oct 2017 to Sep 2021 · 5 safety, 3 health
Violations
17
across 8 inspections
Penalties on record
$112,948
latest amounts in DOL records
By classification
Serious 11Willful 0Repeat 2Other 4

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Sep 1, 2021Complaint (B) · Partial scope, Safety#345507966$00 viol.

Inspection #345507966

Dates

Opened
Sep 1, 2021
Closing Conference Date
Sep 1, 2021
Closed
Nov 24, 2021

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
90
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
2345 Licking Road, Zanesville, OH 43701
Industry
331110 Iron and Steel Mills and Ferroalloy Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Feb 11, 2021Complaint (B) · Partial scope, Safety#345153845$00 viol.

Inspection #345153845

Dates

Opened
Feb 11, 2021
Closing Conference Date
Feb 11, 2021
Closed
May 27, 2021

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
95
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
2345 Licking Road, Zanesville, OH 43701
Industry
332410 Power Boiler and Heat Exchanger Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Oct 15, 2020Referral (C) · Partial scope, Safety#344974548$8,1921 viol.

Inspection #344974548

Dates

Opened
Oct 15, 2020
Closing Conference Date
Oct 15, 2020
Final Order
Apr 16, 2021
Closed
May 25, 2021

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
95
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$13,653
Penalties on Record
$8,192
Site Address
2345 Licking Road, Zanesville, OH 43701
Industry
331513 Steel Foundries (except Investment)

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationOct 5, 2020

Employee suffers severe burns when pouring molten metal

Event: Struck By

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010015A0001
General Duty Clause, Section 5(a)(1)
Serious11$13,653$8,192May 14, 2021-Apr 16, 2021
Aug 14, 2020Complaint (B) · Partial scope, Health#344881446$6,7321 viol.

Inspection #344881446

Dates

Opened
Aug 14, 2020
Closing Conference Date
Aug 14, 2020
Final Order
Dec 30, 2020
Closed
Apr 19, 2021

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
106
Related Activity
1 complaint

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$13,494
Penalties on Record
$6,732
Site Address
2345 Licking Road, Zanesville, OH 43701
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.1053
Respirable Crystalline Silica
OSHA citation code: 19101053 D03 I
Other13$13,494$6,732Feb 1, 2021-Dec 30, 2020
Feb 18, 2020Referral (C) · Partial scope, Safety#344636121$58,7487 viol.

Inspection #344636121

Dates

Opened
Feb 18, 2020
Closing Conference Date
Feb 18, 2020
Final Order
May 4, 2020
Closed
Jun 23, 2020

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
106
Related Activity
1 referral

Violations and Penalties

Total Violations
7
Violation Types
3 serious, 2 repeat, 2 other-than-serious
Initial Penalties
$172,131
Penalties on Record
$58,748
Site Address
2345 Licking Road, Zanesville, OH 43701
Industry
331511 Iron Foundries

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

Feb 4, 2020

Employee amputates fingertip in molding machine

Event: Caught In or Between

Violations

Violation list (6 of 7 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.242
Hand and Portable Powered Tools and Equipment, General
OSHA citation code: 19100242 B
Other13$10,603$6,362Apr 17, 2020-May 4, 2020
01002A1910.333
Electrical - Selection and Use of Work Practices
OSHA citation code: 19100333 A
Serious12$13,094$7,856Apr 17, 2020-May 4, 2020
01002B1910.333
Electrical - Selection and Use of Work Practices
OSHA citation code: 19100333 A01
Serious12$0$0Apr 17, 2020-May 4, 2020
01002C1910.335
Electrical - Safeguards
OSHA citation code: 19100335 A01 I
Serious12$0$0Apr 17, 2020-May 4, 2020
02001A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 D
Repeat22$74,217$44,530Apr 17, 2020-May 4, 2020
02001B1910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Repeat52$74,217$0Apr 17, 2020-May 4, 2020

Showing the 6 violations listed first by citation identifier. This inspection has 7 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Jun 14, 2019Referral (C) · Partial scope, Health#344083829$8,8562 viol.

Inspection #344083829

Dates

Opened
Jun 14, 2019
Closing Conference Date
Jun 20, 2019
Final Order
Sep 12, 2019
Closed
Mar 5, 2020

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
106
Related Activity
1 referral

Violations and Penalties

Total Violations
2
Violation Types
1 serious, 1 other-than-serious
Initial Penalties
$17,712
Penalties on Record
$8,856
Site Address
2345 Licking Road, Zanesville, OH 43701
Industry
331511 Iron Foundries

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.28
Duty to Have Fall Protection
OSHA citation code: 19100028 B01 I
Serious13$8,856$4,428Sep 9, 2019-Sep 12, 2019
010021910.219
Mechanical Power-Transmission Apparatus
OSHA citation code: 19100219 C02 I
Other12$8,856$4,428-Sep 12, 2019
Nov 6, 2017Referral (C) · Partial scope, Health#342756020$00 viol.

Inspection #342756020

Dates

Opened
Nov 6, 2017
Closing Conference Date
Jan 9, 2018
Closed
Jan 9, 2018

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
88
Related Activity
1 referral

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
2345 Licking Road, Zanesville, OH 43701
Industry
331111

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Oct 24, 2017Referral (C) · Partial scope, Safety#342725058$30,4206 viol.

Inspection #342725058

Dates

Opened
Oct 24, 2017
Closing Conference Date
Nov 28, 2017
Final Order
Jan 9, 2018
Closed
Mar 14, 2018

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
88
Related Activity
1 referral

Violations and Penalties

Total Violations
6
Violation Types
6 serious
Initial Penalties
$50,699
Penalties on Record
$30,420
Site Address
2345 Licking Road, Zanesville, OH 43701
Industry
331111

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationOct 18, 2017

Employee catches hand in aerator mixing shaft and amputates

Event: Caught In or Between

Violations

Violation list (6 of 6 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C07 I A
Serious12$12,675$7,605Feb 15, 2018-Jan 9, 2018
010021910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 D
Serious12$12,675$7,605Feb 15, 2018-Jan 9, 2018
010031910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious415$12,675$7,605Feb 28, 2018-Jan 9, 2018
010041910.303
Electrical - General Requirements
OSHA citation code: 19100303 G01 II
Serious188$5,431$3,259-Jan 9, 2018
01005A1910.1030
Bloodborne Pathogens
OSHA citation code: 19101030 F02 I
Serious15$7,243$4,346Feb 28, 2018-Jan 9, 2018
01005B1910.1030
Bloodborne Pathogens
OSHA citation code: 19101030 G02 I
Serious15$0$0Feb 28, 2018-Jan 9, 2018
Inspections 1 to 8 of 8, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.147Control of Hazardous Energy (Lockout/Tagout)3 citations · $59,740
1910.212General Requirements for All Machines (Machine Guarding)2 citations · $7,605
1910.1030Bloodborne Pathogens2 citations · $4,346

Industry comparison

Violations per inspection
This employer2.1
Industry average3.3
Penalties per inspection
This employer$14,119
Industry average$2,308

Fabricated Metal Product Manufacturing, 47,182 employers with OSHA inspections. Arithmetic from DOL records.

Other inspected employers in ZANESVILLE, OH

All employers in ZANESVILLE →