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PAYSON CASTERS, INC.
$21,985
penalties
28
viol.
6
insp.

PAYSON CASTERS, INC.

2323 DELANEY ROAD, GURNEE, IL 60031

Inspections
6
Aug 1989 to Jun 2019 · 5 safety, 1 health
Violations
28
across 6 inspections
Penalties on record
$21,985
latest amounts in DOL records
By classification
Serious 26Willful 0Repeat 0Other 2

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Jun 13, 2019Monitoring (D) · Partial scope, Safety#344080916$01 viol.

Inspection #344080916

Dates

Opened
Jun 13, 2019
Closing Conference Date
Jun 13, 2019
Final Order
Sep 6, 2019
Closed
Sep 16, 2019

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
100
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$0
Penalties on Record
$0
Site Address
2323 Delaney Rd, Gurnee, IL 60031
Industry
332991 Ball and Roller Bearing Manufacturing

Monitoring Inspection: This inspection record is categorized as a monitoring inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.178
Powered Industrial Trucks
OSHA citation code: 19100178 L06
Other11$0$0-Sep 6, 2019
Dec 1, 2017Referral (C) · Partial scope, Safety#342805165$00 viol.

Inspection #342805165

Dates

Opened
Dec 1, 2017
Closing Conference Date
Dec 1, 2017
Closed
Feb 13, 2018

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
100
Related Activity
1 referral

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
2323 Delaney Rd, Gurnee, IL 60031
Industry
332991 Ball and Roller Bearing Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationNov 29, 2017

Employee's fingertip is amputated in a mechanical power pres

Event: Caught In or Between
Jan 22, 2016Planned (H) · Partial scope, Safety#341196772$14,35010 viol.

Inspection #341196772

Dates

Opened
Jan 22, 2016
Closing Conference Date
Jan 25, 2016
Final Order
Jun 8, 2016
Closed
Oct 31, 2016

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
94

Violations and Penalties

Total Violations
10
Violation Types
10 serious
Initial Penalties
$28,700
Penalties on Record
$14,350
Site Address
2323 Delaney Rd, Gurnee, IL 60031
Industry
332991 Ball and Roller Bearing Manufacturing

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (8 of 10 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious115$4,900$2,450Jul 29, 2016-Jun 8, 2016
010021910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C07 I
Serious110$3,500$1,750Jul 29, 2016-Jun 8, 2016
010031910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious22$4,200$2,100Jul 8, 2016-Jun 8, 2016
010041910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 II
Serious15$3,500$1,750Oct 28, 2016-Jun 8, 2016
01005A1910.217
Mechanical Power Presses
OSHA citation code: 19100217 C01 I
Serious26$3,500$1,750Oct 28, 2016-Jun 8, 2016
01005B1910.217
Mechanical Power Presses
OSHA citation code: 19100217 C03 VII B
Serious15$0$0Jul 8, 2016-Jun 8, 2016
010061910.217
Mechanical Power Presses
OSHA citation code: 19100217 C03 IV D
Serious11$3,500$1,750Jun 2, 2016-Jun 8, 2016
010071910.217
Mechanical Power Presses
OSHA citation code: 19100217 D03
Serious15$2,800$1,400Oct 28, 2016-Jun 8, 2016

Showing the 8 violations listed first by citation identifier. This inspection has 10 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Nov 2, 2000Planned (H) · Partial scope, Safety#304032675$3,6752 viol.

Inspection #304032675

Dates

Opened
Nov 2, 2000
Closing Conference Date
Dec 5, 2000
Closed
Dec 19, 2000

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
120

Violations and Penalties

Total Violations
2
Violation Types
2 serious
Initial Penalties
$5,250
Penalties on Record
$3,675
Site Address
2323 Delaney Road, Gurnee, IL 60031
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.217
Mechanical Power Presses
OSHA citation code: 19100217 C02 VII
Serious12$3,500$2,450Dec 8, 2000--
010021910.217
Mechanical Power Presses
OSHA citation code: 19100217 C03 VII
Serious12$1,750$1,225Dec 8, 2000--
Apr 12, 1996Complaint (B) · Partial scope, Health#103329397$1,2003 viol.

Inspection #103329397

Dates

Opened
Apr 12, 1996
Closing Conference Date
Apr 16, 1996
Closed
Oct 7, 1996

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
80
Related Activity
2 complaints

Violations and Penalties

Total Violations
3
Violation Types
3 serious
Initial Penalties
$1,925
Penalties on Record
$1,200
Site Address
2323 Delaney Road, Gurnee, IL 60031
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling16 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)60mg/m³
Beryllium and Beryllium Compounds (as Be)60mg/m³
Chromium, Metal and Insoluble Salts60mg/m³
Cobalt, Metal, Dust and Fume (as Co)60mg/m³
Copper Fume (as Cu)60 - 0.0326mg/m³
Iron Oxide Fume60.7252 - 2.3987mg/m³
Lead, Inorganic (as Pb)60mg/m³
Manganese Fume (as Mn)60.0446 - 0.184mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)60mg/m³
Nickel, Metal and Insoluble compounds (as Ni)60mg/m³
Stoddard Solvent40mg/m³
Toluene40.5512 - 4.0346ppm
Vanadium fume (as V2O5)60mg/m³
VM and P Naphtha45.5119 - 17.7393mg/m³
Xylene40.1115 - 0.292ppm
Zinc Oxide Fume60 - 0.0786mg/m³

Violations

Violation list (3 of 3 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.95
Occupational Noise Exposure
OSHA citation code: 19100095 B01
Serious18$1,225$800Oct 1, 1996--
01002A1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 C01
Serious18$700$400Sep 3, 1996--
01002B1910.95
Occupational Noise Exposure
OSHA citation code: 19100095 G01
Serious48$0$0Jul 15, 1996--
Aug 15, 1989Planned (H) · Complete scope, Safety#106151541$2,76012 viol.

Inspection #106151541

Dates

Opened
Aug 15, 1989
Closing Conference Date
Aug 22, 1989
Closed
Oct 3, 1989

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
150

Violations and Penalties

Total Violations
12
Violation Types
11 serious, 1 other-than-serious
Initial Penalties
$2,760
Penalties on Record
$2,760
Site Address
2323 Delaney Road, Gurnee, IL 60031
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (8 of 12 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.38
Emergency Action Plans
OSHA citation code: 19100038 A01
Serious1150$240$240Oct 5, 1989--
010021910.157
Portable Fire Extinguishers
OSHA citation code: 19100157 G03
Serious18$240$240Oct 5, 1989--
010031910.106
Flammable Liquids
OSHA citation code: 19100106 E06 I
Serious11$180$180Sep 15, 1989--
010041910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious14$180$180Sep 15, 1989--
010051910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 I
Serious14$180$180Oct 5, 1989--
010061910.213
Woodworking Machinery Requirements
OSHA citation code: 19100213 H01
Serious11$240$240Oct 5, 1989--
010071910.213
Woodworking Machinery Requirements
OSHA citation code: 19100213 H04
Serious11$240$240Oct 5, 1989--
010081910.217
Mechanical Power Presses
OSHA citation code: 19100217 C02 IA
Serious1-$240$240Oct 5, 1989--

Showing the 8 violations listed first by citation identifier. This inspection has 12 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 6 of 6, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.217Mechanical Power Presses9 citations · $10,215
1910.212General Requirements for All Machines (Machine Guarding)4 citations · $4,210
1910.95Occupational Noise Exposure3 citations · $1,200

Chemical exposure sampling

Samples
88
Substances
16
Inspections
1

Industry comparison

BLS 2024 survey: ball and roller bearing manufacturing reported 2.4 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 11.0%). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

Other inspected employers in GURNEE, IL

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