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FUTURE FOAM INC.
$88,614
penalties
45
viol.
13
insp.

FUTURE FOAM INC.

2210 PARVIEW RD, MIDDLETON, WI 53562

Inspections
13
Feb 1985 to Oct 2024 · 9 safety, 4 health
Violations
45
across 13 inspections
Penalties on record
$88,614
latest amounts in DOL records
By classification
Serious 33Willful 0Repeat 2Other 10

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Oct 25, 2024FatalityFatality/Catastrophe (M) · Partial scope, Safety#347843831$00 viol.

Inspection #347843831

Dates

Opened
Oct 25, 2024
Closing Conference Date
Oct 25, 2024
Closed
Jan 7, 2025

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
45
Related Activity
1 referral, 1 accident

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
8430 Murphy Dr., Middleton, WI 53562
Industry
326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing

Fatality/Catastrophe Inspection: This inspection record is categorized as a fatality/catastrophe inspection in the DOL OSHA enforcement data.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

FatalityOct 24, 2024

Employee falls to floor due to heart attack, later dies

Event: Cardiovascular/Respiratory Failure
Dec 28, 2021Referral (C) · Partial scope, Safety#345703524$11,3961 viol.

Inspection #345703524

Dates

Opened
Dec 28, 2021
Closing Conference Date
Dec 28, 2021
Final Order
Mar 3, 2022
Closed
Mar 10, 2022

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
70
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$11,396
Penalties on Record
$11,396
Site Address
8430 Murphy Dr., Middleton, WI 53562
Industry
326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationDec 16, 2021

Employee's hand is crushed in machine rollers

Event: Caught In or Between

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious11$11,396$11,396Feb 11, 2022-Mar 3, 2022
Feb 28, 2019Planned (H) · Complete scope, Safety#343816260$5,8352 viol.

Inspection #343816260

Dates

Opened
Feb 28, 2019
Closing Conference Date
Feb 28, 2019
Final Order
Aug 23, 2019
Closed
Sep 13, 2019

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
40

Violations and Penalties

Total Violations
2
Violation Types
1 serious, 1 other-than-serious
Initial Penalties
$8,335
Penalties on Record
$5,835
Site Address
8430 Murphy Dr., Middleton, WI 53562
Industry
326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious110$8,335$5,835Sep 12, 2019-Aug 23, 2019
020011910.178
Powered Industrial Trucks
OSHA citation code: 19100178 A05
Other37$0$0Sep 12, 2019-Aug 23, 2019
Jun 3, 2015Referral (C) · Partial scope, Safety#340674910$3,3001 viol.

Inspection #340674910

Dates

Opened
Jun 3, 2015
Closing Conference Date
Nov 13, 2015
Final Order
Dec 3, 2015
Closed
Mar 17, 2016

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
39
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$6,000
Penalties on Record
$3,300
Site Address
8430 Murphy Dr., Middleton, WI 53562
Industry
326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 II
Serious11$6,000$3,300-Dec 3, 2015
May 1, 2012Complaint (B) · Partial scope, Safety#334093820$9,0005 viol.

Inspection #334093820

Dates

Opened
May 1, 2012
Closing Conference Date
May 10, 2012
Final Order
Aug 14, 2012
Closed
Aug 31, 2012

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
50
Related Activity
1 complaint

Violations and Penalties

Total Violations
5
Violation Types
3 serious, 2 other-than-serious
Initial Penalties
$24,600
Penalties on Record
$9,000
Site Address
2210 Parview Rd, Middleton, WI 53562
Industry
326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (5 of 5 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.132
Personal Protective Equipment - General Requirements
OSHA citation code: 19100132 D01 I
Other110$6,600$0Jul 26, 2012-Aug 14, 2012
01001B1910.136
Foot Protection
OSHA citation code: 19100136 A
Other110$0$0Jul 26, 2012-Aug 14, 2012
010021910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 II B
Serious120$5,500$2,750Jul 26, 2012-Aug 14, 2012
010041910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious25$5,500$2,750Jul 30, 2012-Aug 14, 2012
010051910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 II
Serious120$7,000$3,500Jul 30, 2012-Aug 14, 2012
Nov 15, 2000Follow-Up (F) · Partial scope, Health#303860381$40,0009 viol.

Inspection #303860381

Dates

Opened
Nov 15, 2000
Closing Conference Date
Dec 22, 2000
Closed
Jun 16, 2003

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
72

Violations and Penalties

Total Violations
9
Violation Types
7 serious, 2 repeat
Initial Penalties
$99,000
Penalties on Record
$40,000
Site Address
2210 Parview Road, Middleton, WI 53562
Industry
Not classified in OSHA's inspection record.

Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.

Chemical Exposure Sampling2 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Toluene-2,4-Diisocyanate (TDI)50.0026496 - 0.1985mg/m³
Toluene-2,6-Diisocyanate50.00327 - 0.9373mg/m³

Violations

Violation list (5 of 9 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010021910.134
Respiratory Protection
OSHA citation code: 19100134 C01
Serious15$5,000$2,000Aug 30, 2001--
010031910.134
Respiratory Protection
OSHA citation code: 19100134 K01 I
Serious44$5,000$2,000May 11, 2001--
01004A1910.1000
Air Contaminants
OSHA citation code: 19101000 A
Serious12$5,000$2,000Jul 30, 2002--
01004B1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Serious11$0$0Jul 30, 2002--
01005A1910.1052
Methylene Chloride
OSHA citation code: 19101052 D03
Serious11$7,000$3,000May 18, 2001--

Showing the 5 violations listed first by citation identifier. This inspection has 9 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Jul 9, 1999Planned (H) · Complete scope, Safety#300568524$4,3135 viol.

Inspection #300568524

Dates

Opened
Jul 9, 1999
Closing Conference Date
Aug 12, 1999
Closed
Nov 3, 2000

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
77

Violations and Penalties

Total Violations
5
Violation Types
4 serious, 1 other-than-serious
Initial Penalties
$6,375
Penalties on Record
$4,313
Site Address
2210 Parview Road, Middleton, WI 53562
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Chemical Exposure Sampling4 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Methylene bisphenyl isocyanate90mg/m³
Methylene Chloride40 - 162.3524ppm
Toluene-2,4-Diisocyanate (TDI)160 - 0.1626mg/m³
Toluene-2,6-Diisocyanate160 - 0.5816mg/m³

Violations

Violation list (5 of 5 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.141
Sanitation
OSHA citation code: 19100141 A03 I
Other13$1,500$750Dec 20, 1999--
010021910.253
Oxygen-Fuel Gas Welding and Cutting
OSHA citation code: 19100253 B04 I
Serious13$1,500$1,200Dec 8, 1999--
010031910.1052
Methylene Chloride
OSHA citation code: 19101052 C02
Serious11$1,875$1,313May 31, 2000--
01004A1910.1052
Methylene Chloride
OSHA citation code: 19101052 G01
Serious11$1,500$1,050May 31, 2000--
01004B1910.1052
Methylene Chloride
OSHA citation code: 19101052 G03
Serious11$0$0May 31, 2000--
Jul 29, 1996Referral (C) · Partial scope, Health#122466196$00 viol.

Inspection #122466196

Dates

Opened
Jul 29, 1996
Closing Conference Date
Aug 6, 1996
Closed
Sep 11, 1996

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
75
Related Activity
1 referral

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
2210 Parview Road, Middleton, WI 53562
Industry
Not classified in OSHA's inspection record.

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Chemical Exposure Sampling3 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Methylene Chloride61.3373 - 770.3472ppm
Toluene-2,4-Diisocyanate (TDI)10.0082mg/m³
Toluene-2,6-Diisocyanate10mg/m³
Apr 10, 1996Planned (H) · No Inspection scope, Safety#122463029$00 viol.

Inspection #122463029

Dates

Opened
Apr 10, 1996
Closing Conference Date
Apr 11, 1996
Closed
Apr 15, 1996

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
94

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
2210 Parview Road, Middleton, WI 53562
Industry
Not classified in OSHA's inspection record.

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Jan 9, 1995Complaint (B) · Partial scope, Health#122463052$13,67017 viol.

Inspection #122463052

Dates

Opened
Jan 9, 1995
Closing Conference Date
Feb 3, 1995
Closed
Jun 9, 1995

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
70
Related Activity
2 complaints

Violations and Penalties

Total Violations
17
Violation Types
15 serious, 2 other-than-serious
Initial Penalties
$25,925
Penalties on Record
$13,670
Site Address
2210 Parview Road, Middleton, WI 53562
Industry
Not classified in OSHA's inspection record.

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling9 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
2,2'-Oxybis-(N,N-Dimethylethylamine)10ppm
Dipropylene Glycol20
Methylene Chloride25.6666 - 227.1564ppm
Tin, inorganic compounds (except oxides) (as Sn)10mg/m³
Toluene-2,4-Diamine10.0066mg/m³
Toluene-2,4-Diisocyanate (TDI)220 - 6.3575mg/m³
Toluene-2,6-Diamine10.0011mg/m³
Toluene-2,6-Diisocyanate220 - 6.795mg/m³
Triethylenediamine10mg/m³

Violations

Violation list (5 of 17 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 A01
Serious120$4,250$2,125Apr 14, 1995--
01002C1910.134
Respiratory Protection
OSHA citation code: 19100134 F02 I
Serious15$0$570Mar 15, 1995--
010031910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C02 I
Serious11$2,125$1,060Mar 15, 1995--
01004A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C03 II
Serious24$2,125$700Mar 15, 1995--
01004B1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C05 IID
Serious11$0$0Feb 14, 1995--

Showing the 5 violations listed first by citation identifier. This inspection has 17 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 10 of 13, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.1052Methylene Chloride8 citations · $36,363
1910.212General Requirements for All Machines (Machine Guarding)7 citations · $22,646
1910.147Control of Hazardous Energy (Lockout/Tagout)6 citations · $11,410

Chemical exposure sampling

Samples
128
Substances
10
Inspections
5

Sample results are listed in the record of each inspection that collected them.

Industry comparison

BLS 2024 survey: urethane and other foam product (except polystyrene) manufacturing reported 3.1 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 9.7%; NAICS 32615 level). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

Other inspected employers in MIDDLETON, WI

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