ACH FOAM TECHNOLOGIES, LLC
3751 SUNSET AVENUE, WAUKEGAN, IL 60087 · NAICS 326140 Polystyrene Foam Product Manufacturing
Having inspection records is common for businesses in regulated industries. Data and methodology
Inspection records
Apr 11, 2008#311942841Apr 11, 2008Complaint (B) · Partial scope, Health#311942841$22,25017 viol.17 violations$22,250 in penalties
Inspection #311942841
Dates
- Opened
- Apr 11, 2008
- Closing Conference Date
- Jul 10, 2008
- Closed
- Jun 16, 2009
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 40
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 17
- Violation Types
- 15 serious, 2 other-than-serious
- Initial Penalties
- $59,500
- Penalties on Record
- $22,250
- Site Address
- 3751 Sunset Avenue, Waukegan, IL 60087
- Industry
- 326140 Polystyrene Foam Product Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Chemical Exposure Sampling2 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Gravimetric DeterminationQC | 3 | 0.0762 - 2.8463 | mg/m³ |
| Particulates not otherwise regulated (Respirable Fraction) | 1 | 0.1191 | mg/m³ |
| Particulates not otherwise regulated (Total Dust) | 1 | 2.8463 | mg/m³ |
| Sample WeightQC | 3 | 0.061 - 2.569 | mg |
Violations
Violation list (17 of 17 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01002 | 5A0001 General Duty Clause, Section 5(a)(1) | Serious | 1 | 40 | $5,000 | $2,500 | Nov 10, 2008 | - | - |
| 01004 | 5A0001 General Duty Clause, Section 5(a)(1) | Serious | 3 | 40 | $5,000 | $2,500 | Nov 10, 2008 | - | - |
| 01008A | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C01 | Serious | 1 | 14 | $3,500 | $1,750 | Sep 26, 2008 | - | - |
| 01008B | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C04 I | Serious | 1 | 14 | $0 | $0 | Nov 10, 2008 | - | - |
| 01009 | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C07 I | Serious | 14 | 8 | $3,500 | $1,750 | Sep 26, 2008 | - | - |
| 01010 | 1910.151 Medical Services and First Aid OSHA citation code: 19100151 C | Serious | 1 | 2 | $1,500 | $750 | Nov 10, 2008 | - | - |
| 01012 | 1910.178 Powered Industrial Trucks OSHA citation code: 19100178 L01 I | Serious | 1 | 24 | $3,500 | $1,750 | Sep 26, 2008 | - | - |
| 01013 | 1910.307 Electrical - Hazardous (Classified) Locations OSHA citation code: 19100307 C | Serious | 1 | 8 | $5,000 | $2,500 | Nov 10, 2008 | - | - |
| 01014 | 1910.1200 Hazard Communication OSHA citation code: 19101200 H01 | Serious | 1 | 40 | $1,500 | $750 | Nov 10, 2008 | - | - |
| 01015A | 5A0001 General Duty Clause, Section 5(a)(1) | Serious | 1 | 40 | $5,000 | $2,500 | Nov 10, 2008 | - | - |
| 01015B | 5A0001 General Duty Clause, Section 5(a)(1) | Serious | 3 | 40 | $5,000 | $0 | Nov 10, 2008 | - | - |
| 01016A | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 A01 | Serious | 1 | 40 | $5,000 | $2,500 | Nov 10, 2008 | - | - |
| 01016B | 1910.22 Walking-Working Surfaces - General Requirements OSHA citation code: 19100022 A02 | Serious | 1 | 40 | $5,000 | $0 | Nov 10, 2008 | - | - |
| 01017A | 1910.132 Personal Protective Equipment - General Requirements OSHA citation code: 19100132 A | Serious | 1 | 20 | $5,000 | $2,500 | Nov 10, 2008 | - | - |
| 01017B | 1910.178 Powered Industrial Trucks OSHA citation code: 19100178 C02 VIA | Serious | 1 | 20 | $5,000 | $0 | Nov 10, 2008 | - | - |
| 02001 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 C01 | Other | 1 | 2 | $1,000 | $500 | Nov 10, 2008 | - | - |
| 02002 | 1910.134 Respiratory Protection OSHA citation code: 19100134 C02 I | Other | 1 | 6 | $0 | $0 | Sep 26, 2008 | - | - |
Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records
About these records
A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).
This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.
OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.
OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.
Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).
Understanding These Penalties
The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.
Standards cited
Chemical exposure sampling
Industry comparison
Plastics and Rubber Products Manufacturing, 13,333 employers with OSHA inspections. Arithmetic from DOL records.
BLS 2024 survey: polystyrene foam product manufacturing reported 3.0 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 15.3%; NAICS 32614 level). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source