CUSTOM PLASTICS, INC.
1940 LUNT AVENUE, ELK GROVE VILLAGE, IL 60007
Having inspection records is common for businesses in regulated industries. Data and methodology
Inspection records
Sep 26, 2016#341797272Sep 26, 2016Referral (C) · Partial scope, Safety#341797272$11,4084 viol.4 violations$11,408 in penalties
Inspection #341797272
Dates
- Opened
- Sep 26, 2016
- Closing Conference Date
- Feb 7, 2017
- Final Order
- Mar 30, 2017
- Closed
- Jun 15, 2017
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 160
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 4
- Violation Types
- 4 serious
- Initial Penalties
- $22,816
- Penalties on Record
- $11,408
- Site Address
- 1940 Lunt Ave., Elk Grove Village, IL 60007
- Industry
- 326199 All Other Plastics Product Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Violations
Violation list (4 of 4 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001A | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C04 I | Serious | 1 | 1 | $11,408 | $11,408 | Apr 4, 2017 | - | Mar 30, 2017 |
| 01001B | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C04 II | Serious | 1 | 1 | $0 | $0 | Apr 4, 2017 | - | Mar 30, 2017 |
| 01001C | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 D | Serious | 1 | 1 | $0 | $0 | Apr 4, 2017 | - | Mar 30, 2017 |
| 01001D | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C07 I | Serious | 1 | 1 | $11,408 | $0 | Apr 4, 2017 | - | Mar 30, 2017 |
Feb 23, 2015#340418219Feb 23, 2015Referral (C) · Partial scope, Safety#340418219$4,4002 viol.2 violations$4,400 in penalties
Inspection #340418219
Dates
- Opened
- Feb 23, 2015
- Closing Conference Date
- Feb 23, 2015
- Final Order
- Mar 19, 2015
- Closed
- Apr 20, 2015
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 175
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 2
- Violation Types
- 2 other-than-serious
- Initial Penalties
- $5,400
- Penalties on Record
- $4,400
- Site Address
- 1940 Lunt Avenue, Elk Grove Village, IL 60007
- Industry
- 326199 All Other Plastics Product Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Violations
Violation list (2 of 2 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001A | 1910.242 Hand and Portable Powered Tools and Equipment, General OSHA citation code: 19100242 B | Other | 1 | 1 | $5,400 | $4,400 | - | Mar 19, 2015 | |
| 01001B | 1910.243 Guarding of Portable Powered Tools OSHA citation code: 19100243 B02 | Other | 1 | 1 | $0 | $0 | - | Mar 19, 2015 |
Jun 8, 2011#330630823Jun 8, 2011Referral (C) · Partial scope, Safety#330630823$4,0001 viol.1 violation$4,000 in penalties
Inspection #330630823
Dates
- Opened
- Jun 8, 2011
- Closing Conference Date
- Aug 22, 2011
- Final Order
- Sep 14, 2011
- Closed
- Sep 26, 2011
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 158
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 serious
- Initial Penalties
- $6,300
- Penalties on Record
- $4,000
- Site Address
- 1940 Lunt Avenue, Elk Grove Village, IL 60007
- Industry
- 326199 All Other Plastics Product Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.334 Electrical - Use of Equipment OSHA citation code: 19100334 A02 I | Serious | 2 | 2 | $6,300 | $4,000 | Sep 15, 2011 | - | Sep 14, 2011 |
Jul 21, 2009#313621930Jul 21, 2009Planned (H) · Complete scope, Safety#313621930$4,4287 viol.7 violations$4,428 in penalties
Inspection #313621930
Dates
- Opened
- Jul 21, 2009
- Closing Conference Date
- Jul 31, 2009
- Closed
- Nov 19, 2009
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 150
Violations and Penalties
- Total Violations
- 7
- Violation Types
- 5 serious, 2 other-than-serious
- Initial Penalties
- $6,325
- Penalties on Record
- $4,428
- Site Address
- 1940 Lunt Ave, Elk Grove Village, IL 60007
- Industry
- 326121 Unlaminated Plastics Profile Shape Manufacturing
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Violations
Violation list (5 of 7 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.23 Ladders OSHA citation code: 19100023 C01 | Serious | 1 | 1 | $1,300 | $910 | Nov 18, 2009 | - | - |
| 01002 | 1910.24 Step Bolts and Manhole Steps OSHA citation code: 19100024 H | Serious | 2 | 1 | $1,300 | $910 | Nov 18, 2009 | - | - |
| 01003 | 1910.215 Abrasive Wheel Machinery OSHA citation code: 19100215 B09 | Serious | 1 | 2 | $1,300 | $910 | Oct 5, 2009 | - | - |
| 01004 | 1910.304 Electrical - Wiring Design and Protection OSHA citation code: 19100304 G05 | Serious | 1 | 1 | $1,625 | $1,138 | Oct 5, 2009 | - | - |
| 02001 | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C06 I | Other | 1 | 2 | $0 | $0 | Oct 5, 2009 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 7 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Apr 23, 2008#312110067Apr 23, 2008Follow-Up (F) · Partial scope, Safety#312110067$6,0002 viol.2 violations$6,000 in penalties
Inspection #312110067
Dates
- Opened
- Apr 23, 2008
- Closing Conference Date
- May 7, 2008
- Closed
- Jun 26, 2008
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 208
Violations and Penalties
- Total Violations
- 2
- Violation Types
- 2 serious
- Initial Penalties
- $8,000
- Penalties on Record
- $6,000
- Site Address
- 1940 Lunt Avenue, Elk Grove Village, IL 60007
- Industry
- 326121 Unlaminated Plastics Profile Shape Manufacturing
Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.
Violations
Violation list (2 of 2 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001B | 1910.335 Electrical - Safeguards OSHA citation code: 19100335 A01 II | Serious | 1 | 1 | $0 | $1,000 | Jun 23, 2008 | - | - |
| 02001 | 1910.333 Electrical - Selection and Use of Work Practices OSHA citation code: 19100333 A02 | Serious | 1 | 1 | $8,000 | $5,000 | Jun 23, 2008 | - | - |
Jan 10, 2006#309672624Jan 10, 2006FatalityAccident (A) · Partial scope, SafetyFatality#309672624$35,0005 viol.5 violations$35,000 in penalties
Inspection #309672624
Dates
- Opened
- Jan 10, 2006
- Closing Conference Date
- Jun 29, 2006
- Contested
- Jul 27, 2006
- Final Order
- Apr 23, 2007
- Closed
- Sep 7, 2010
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 220
- Related Activity
- 1 accident
Violations and Penalties
- Total Violations
- 5
- Violation Types
- 5 serious
- Initial Penalties
- $86,800
- Penalties on Record
- $35,000
- Site Address
- 1940 Lunt Avenue, Elk Grove Village, IL 60007
- Industry
- 326121 Unlaminated Plastics Profile Shape Manufacturing
Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.
Incident Investigation Summaries
Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.
Employee is killed when homemade manbasket falls
Violations
Violation list (5 of 5 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 5A0001 General Duty Clause, Section 5(a)(1) | Serious | 1 | 2 | $5,600 | $7,000 | Jul 23, 2007 | Jul 27, 2006 | Apr 23, 2007 |
| 01002 | 1910.23 Ladders OSHA citation code: 19100023 C01 | Serious | 5 | 2 | $5,600 | $7,000 | Jul 11, 2006 | Jul 27, 2006 | Apr 23, 2007 |
| 01006 | 1910.333 Electrical - Selection and Use of Work Practices OSHA citation code: 19100333 A02 | Serious | 1 | 1 | $5,600 | $7,000 | May 23, 2007 | Jul 27, 2006 | Apr 23, 2007 |
| 01008 | 5A0001 General Duty Clause, Section 5(a)(1) | Serious | 1 | 2 | $7,000 | $7,000 | Jul 23, 2007 | Jul 27, 2006 | Apr 23, 2007 |
| 02001 | 5A0001 General Duty Clause, Section 5(a)(1) | Serious | 1 | 2 | $63,000 | $7,000 | Jul 11, 2006 | Jul 27, 2006 | Apr 23, 2007 |
Jan 4, 2005#308508530Jan 4, 2005Planned (H) · Partial scope, Safety#308508530$27,50022 viol.22 violations$27,500 in penalties
Inspection #308508530
Dates
- Opened
- Jan 4, 2005
- Closing Conference Date
- Feb 16, 2005
- Closed
- Jul 27, 2005
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 225
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 22
- Violation Types
- 21 serious, 1 other-than-serious
- Initial Penalties
- $49,350
- Penalties on Record
- $27,500
- Site Address
- 1940 Lunt Avenue, Elk Grove Village, IL 60007
- Industry
- 326121 Unlaminated Plastics Profile Shape Manufacturing
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Violations
Violation list (5 of 22 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.110 Storage and Handling of Liquefied Petroleum Gases OSHA citation code: 19100110 E04 III | Serious | 3 | 4 | $1,400 | $700 | Mar 8, 2005 | - | - |
| 01002 | 1910.133 Eye and Face Protection OSHA citation code: 19100133 A03 | Serious | 5 | 5 | $2,450 | $1,300 | Mar 16, 2005 | - | - |
| 01003 | 1910.145 Specifications for Accident Prevention Signs and Tags OSHA citation code: 19100145 F03 | Serious | 8 | 8 | $2,450 | $1,300 | Mar 16, 2005 | - | - |
| 01004 | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C04 I | Serious | 2 | 3 | $3,500 | $2,000 | Apr 14, 2005 | - | - |
| 01005 | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 D04 I | Serious | 1 | 2 | $3,500 | $2,000 | Mar 8, 2005 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 22 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
May 15, 1995#103460614May 15, 1995Follow-Up (F) · Partial scope, Health#103460614$00 viol.0 violations$0 in penalties
Inspection #103460614
Dates
- Opened
- May 15, 1995
- Closing Conference Date
- May 15, 1995
- Closed
- Aug 16, 1995
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 156
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 1940 Lunt Avenue, Elk Grove Village, IL 60007
- Industry
- Not classified in OSHA's inspection record.
Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.
Aug 26, 1994#103460473Aug 26, 1994Complaint (B) · Partial scope, Health#103460473$10,60014 viol.14 violations$10,600 in penalties
Inspection #103460473
Dates
- Opened
- Aug 26, 1994
- Closing Conference Date
- Sep 1, 1994
- Closed
- Aug 16, 1995
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 340
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 14
- Violation Types
- 12 serious, 2 other-than-serious
- Initial Penalties
- $17,550
- Penalties on Record
- $10,600
- Site Address
- 1940 Lunt Avenue, Elk Grove Village, IL 60007
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Chemical Exposure Sampling1 substance sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Isopropyl Alcohol | 1 | 1.0726 | ppm |
Violations
Violation list (5 of 14 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001A | 1910.38 Emergency Action Plans OSHA citation code: 19100038 A01 | Serious | 1 | 340 | $1,800 | $1,200 | Oct 17, 1994 | - | - |
| 01001B | 1910.38 Emergency Action Plans OSHA citation code: 19100038 B01 | Serious | 1 | 340 | $0 | $0 | Oct 17, 1994 | - | - |
| 01002 | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 B01 | Serious | 2 | 9 | $4,500 | $2,300 | Mar 6, 1995 | - | - |
| 01003A | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 C01 | Serious | 7 | 120 | $2,250 | $1,600 | Nov 28, 1994 | - | - |
| 01003C | 1910.95 Occupational Noise Exposure OSHA citation code: 19100095 L01 | Serious | 1 | 120 | $0 | $0 | Sep 15, 1994 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 14 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records
About these records
A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).
This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.
OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.
OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.
Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.
Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).
Understanding These Penalties
The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.
9 inspections, 1994 to 2016. Each row is one inspection; point at or tap a row for its dates and totals.
Source: DOL OSHA enforcement data (inspections and violations), linked via activity_nr (exact government key).
Penalty changes: Amounts shown reflect what OSHA's enforcement record publishes. The reason for any change is not stated unless OSHA's record explicitly says so.
Short cases: When a case closed soon after it opened, the closed marker is drawn slightly to the right so both markers stay visible. Each row's card shows the exact dates.