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FLEXIBLE FOAM PRODUCTS INC
$57,455
penalties
37
viol.
6
insp.

FLEXIBLE FOAM PRODUCTS INC

103 POWER BLVD, ARCHBALD, PA 18403NAICS 326299 All Other Rubber Product Manufacturing

Inspections
6
Jul 2004 to Apr 2009 · 5 safety, 1 health
Violations
37
across 6 inspections
Penalties on record
$57,455
latest amounts in DOL records
By classification
Serious 27Willful 0Repeat 3Other 7

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Apr 16, 2009Complaint (B) · Partial scope, Safety#312290356$2,9752 viol.

Inspection #312290356

Dates

Opened
Apr 16, 2009
Closing Conference Date
Apr 16, 2009
Closed
Jun 12, 2009

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
60
Related Activity
1 complaint

Violations and Penalties

Total Violations
2
Violation Types
2 serious
Initial Penalties
$4,250
Penalties on Record
$2,975
Site Address
103 Power Blvd, Archbald, PA 18403
Industry
326299 All Other Rubber Product Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious12$2,125$1,488Jun 22, 2009--
010021910.219
Mechanical Power-Transmission Apparatus
OSHA citation code: 19100219 F01
Serious11$2,125$1,487Jun 22, 2009--
Jun 6, 2007Complaint (B) · Partial scope, Safety#310228655$20,5008 viol.

Inspection #310228655

Dates

Opened
Jun 6, 2007
Closing Conference Date
Oct 31, 2007
Contested
Dec 13, 2007
Final Order
May 13, 2009
Closed
Feb 5, 2010

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
70
Related Activity
3 complaints

Violations and Penalties

Total Violations
8
Violation Types
7 serious, 1 other-than-serious
Initial Penalties
$26,500
Penalties on Record
$20,500
Site Address
103 Power Blvd, Archbald, PA 18403
Industry
326299 All Other Rubber Product Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (8 of 8 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010015A0001
General Duty Clause, Section 5(a)(1)
Serious11$2,000$2,000Jan 9, 2008Dec 13, 2007May 13, 2009
010021910.219
Mechanical Power-Transmission Apparatus
OSHA citation code: 19100219 C04 I
Serious12$1,500$1,500Nov 26, 2007Dec 13, 2007May 13, 2009
010031910.242
Hand and Portable Powered Tools and Equipment, General
OSHA citation code: 19100242 B
Serious12$1,500$1,500Jan 9, 2008Dec 13, 2007May 13, 2009
01004A1910.305
Wiring methods, components, and equipment for general use
OSHA citation code: 19100305 B01
Serious12$1,500$1,500Jan 9, 2008Dec 13, 2007May 13, 2009
01004B1910.305
Wiring methods, components, and equipment for general use
OSHA citation code: 19100305 G02 III
Serious12$0$0Nov 26, 2007Dec 13, 2007May 13, 2009
020021910.22
OSHA citation code: 19100022 A01
Serious13$10,000$7,000Jan 9, 2008Dec 13, 2007May 13, 2009
020031910.307
Hazardous (classified) locations
OSHA citation code: 19100307 B
Serious103$10,000$7,000Jan 9, 2008Dec 13, 2007May 13, 2009
030011910.24
OSHA citation code: 19100024 F
Other13$0$0Nov 26, 2007Dec 13, 2007May 13, 2009
Oct 11, 2005Referral (C) · Partial scope, Safety#307917179$5,0001 viol.

Inspection #307917179

Dates

Opened
Oct 11, 2005
Closing Conference Date
Nov 4, 2005
Closed
Dec 8, 2005

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
84
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 repeat
Initial Penalties
$7,500
Penalties on Record
$5,000
Site Address
103 Power Blvd, Archbald, PA 18403
Industry
326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.157
Portable Fire Extinguishers
OSHA citation code: 19100157 G01
Repeat15$7,500$5,000Jan 5, 2006--
Feb 17, 2005Referral (C) · Partial scope, Safety#307913699$1,3801 viol.

Inspection #307913699

Dates

Opened
Feb 17, 2005
Closing Conference Date
Mar 4, 2005
Closed
Oct 9, 2008

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
63
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$2,125
Penalties on Record
$1,380
Site Address
103 Power Blvd, Archbald, PA 18403
Industry
326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.157
Portable Fire Extinguishers
OSHA citation code: 19100157 G01
Serious18$2,125$1,380Apr 22, 2005--
Sep 23, 2004Complaint (B) · Partial scope, Health#307912212$2,8503 viol.

Inspection #307912212

Dates

Opened
Sep 23, 2004
Closing Conference Date
Nov 30, 2004
Closed
Jan 25, 2005

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
63
Related Activity
1 complaint

Violations and Penalties

Total Violations
3
Violation Types
3 serious
Initial Penalties
$5,100
Penalties on Record
$2,850
Site Address
103 Power Blvd, Archbald, PA 18403
Industry
326299 All Other Rubber Product Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling3 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
2,2'-Oxybis-(N,N-Dimethylethylamine)60 - 0.0796118ppm
Toluene-2,4-Diisocyanate (TDI)120 - 0.0597736mg/m³
Toluene-2,6-Diisocyanate120 - 0.1948052mg/m³

Violations

Violation list (3 of 3 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.23
OSHA citation code: 19100023 C01
Serious12$1,700$300Jan 12, 2005--
010021910.120
Hazardous Waste Operations and Emergency Response
OSHA citation code: 19100120 Q06
Serious12$1,700$850Jan 12, 2005--
010031910.134
Respiratory Protection
OSHA citation code: 19100134 D03 IIIB2
Serious12$1,700$1,700Jan 12, 2005--
Jul 26, 2004Complaint (B) · Complete scope, Safety#305256752$24,75022 viol.

Inspection #305256752

Dates

Opened
Jul 26, 2004
Closing Conference Date
Nov 10, 2004
Contested
Jan 4, 2005
Final Order
Apr 18, 2005
Closed
Jan 3, 2008

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
63
Related Activity
1 complaint

Violations and Penalties

Total Violations
22
Violation Types
14 serious, 2 repeat, 6 other-than-serious
Initial Penalties
$49,500
Penalties on Record
$24,750
Site Address
103 Power Blvd, Archbald, PA 18403
Industry
326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (8 of 22 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 II
Serious37$5,000$2,500Sep 1, 2005Jan 4, 2005Apr 18, 2005
01002A1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C04
Serious64$2,500$1,250May 1, 2005Jan 4, 2005Apr 18, 2005
01002B1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 E01
Serious64$0$0May 1, 2005Jan 4, 2005Apr 18, 2005
01002C1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C02
Serious74$0$0May 1, 2005Jan 4, 2005Apr 18, 2005
010031910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 G01
Serious64$2,500$1,250May 1, 2005Jan 4, 2005Apr 18, 2005
010041910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 G04
Serious44$2,500$1,250May 1, 2005Jan 4, 2005Apr 18, 2005
010051910.106
OSHA citation code: 19100106 E02 IVD
Serious15$1,500$750May 1, 2005Jan 4, 2005Apr 18, 2005
010065A0001
General Duty Clause, Section 5(a)(1)
Serious210$2,500$1,250Nov 1, 2005Jan 4, 2005Apr 18, 2005

Showing the 8 violations listed first by citation identifier. This inspection has 22 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 6 of 6, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.146Permit-Required Confined Spaces5 citations · $3,750
1910.134Respiratory Protection3 citations · $9,200
1910.157Portable Fire Extinguishers3 citations · $6,380

Chemical exposure sampling

Samples
30
Substances
3
Inspections
1

Industry comparison

Violations per inspection
This employer6.2
Industry average2.8
Penalties per inspection
This employer$9,576
Industry average$3,079

Plastics and Rubber Products Manufacturing, 12,563 employers with OSHA inspections. Arithmetic from DOL records.

Other inspected employers in ARCHBALD, PA

All employers in ARCHBALD →