FLEXIBLE FOAM PRODUCTS, INC.
2626 MURPHY ROAD, Portage, WI 53901 · NAICS 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Having inspection records is common for businesses in regulated industries. Data and methodology
Inspection records
Sep 12, 2013#339410177Sep 12, 2013Complaint (B) · Partial scope, Safety#339410177$00 viol.0 violations$0 in penalties
Inspection #339410177
Dates
- Opened
- Sep 12, 2013
- Closing Conference Date
- Sep 12, 2013
- Closed
- Sep 12, 2013
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 55
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Feb 14, 2012#331913251Feb 14, 2012Complaint (B) · Partial scope, Health#331913251$00 viol.0 violations$0 in penalties
Inspection #331913251
Dates
- Opened
- Feb 14, 2012
- Closing Conference Date
- Feb 15, 2012
- Closed
- Feb 15, 2012
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 50
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Oct 13, 2009#313130726Oct 13, 2009Referral (C) · Partial scope, Health#313130726$1,7001 viol.1 violation$1,700 in penalties
Inspection #313130726
Dates
- Opened
- Oct 13, 2009
- Closing Conference Date
- Oct 22, 2009
- Closed
- Jan 26, 2010
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 47
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 serious
- Initial Penalties
- $1,700
- Penalties on Record
- $1,700
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.120 Hazardous Waste Operations and Emergency Response OSHA citation code: 19100120 F03 IB | Serious | 1 | 2 | $1,700 | $1,700 | Dec 7, 2009 | - | - |
Feb 14, 2007#308388107Feb 14, 2007Planned (H) · Complete scope, Safety#308388107$17,0006 viol.6 violations$17,000 in penalties
Inspection #308388107
Dates
- Opened
- Feb 14, 2007
- Closing Conference Date
- Feb 14, 2007
- Closed
- Jun 28, 2007
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 75
Violations and Penalties
- Total Violations
- 6
- Violation Types
- 5 serious, 1 other-than-serious
- Initial Penalties
- $17,000
- Penalties on Record
- $17,000
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Incident Investigation Summaries
Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.
Employee amputates legs in foam shredder
Violations
Violation list (5 of 6 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.147 The control of hazardous energy (lockout/tagout) OSHA citation code: 19100147 C07 I | Serious | 1 | 2 | $2,500 | $2,500 | Jun 14, 2007 | - | - |
| 01002 | 1910.147 The control of hazardous energy (lockout/tagout) OSHA citation code: 19100147 D04 I | Serious | 3 | 2 | $2,500 | $2,500 | Jun 12, 2007 | - | - |
| 01003 | 1910.212 General Requirements for All Machines (Machine Guarding) OSHA citation code: 19100212 A01 | Serious | 2 | 4 | $5,000 | $5,000 | Jun 18, 2007 | - | - |
| 01004 | 1910.212 General Requirements for All Machines (Machine Guarding) OSHA citation code: 19100212 A03 II | Serious | 6 | 7 | $5,000 | $5,000 | Jun 18, 2007 | - | - |
| 01005 | 1910.215 Abrasive Wheel Machinery OSHA citation code: 19100215 B09 | Serious | 1 | 1 | $2,000 | $2,000 | Jun 18, 2007 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 6 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Jun 23, 2006#308385301Jun 23, 2006Complaint (B) · Partial scope, Safety#308385301$1,3131 viol.1 violation$1,313 in penalties
Inspection #308385301
Dates
- Opened
- Jun 23, 2006
- Closing Conference Date
- Jun 23, 2006
- Closed
- Oct 23, 2006
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 75
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 serious
- Initial Penalties
- $1,875
- Penalties on Record
- $1,313
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.147 The control of hazardous energy (lockout/tagout) OSHA citation code: 19100147 C04 II | Serious | 1 | 3 | $1,875 | $1,313 | Sep 20, 2006 | - | - |
Sep 14, 2005#308382175Sep 14, 2005Complaint (B) · Partial scope, Health#308382175$00 viol.0 violations$0 in penalties
Inspection #308382175
Dates
- Opened
- Sep 14, 2005
- Closing Conference Date
- Oct 14, 2005
- Closed
- Oct 21, 2005
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 70
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Mar 3, 2004#306109893Mar 3, 2004Complaint (B) · Partial scope, Safety#306109893$1,1901 viol.1 violation$1,190 in penalties
Inspection #306109893
Dates
- Opened
- Mar 3, 2004
- Closing Conference Date
- Mar 4, 2004
- Closed
- Mar 30, 2004
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 71
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 serious
- Initial Penalties
- $1,700
- Penalties on Record
- $1,190
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.23 OSHA citation code: 19100023 C01 | Serious | 1 | 1 | $1,700 | $1,190 | Mar 12, 2004 | - | - |
Aug 25, 2003#306107335Aug 25, 2003Complaint (B) · Partial scope, Safety#306107335$00 viol.0 violations$0 in penalties
Inspection #306107335
Dates
- Opened
- Aug 25, 2003
- Closing Conference Date
- Aug 26, 2003
- Closed
- Sep 8, 2003
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 60
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Nov 22, 2002#303894604Nov 22, 2002Complaint (B) · Partial scope, Health#303894604$02 viol.2 violations$0 in penalties
Inspection #303894604
Dates
- Opened
- Nov 22, 2002
- Closing Conference Date
- Dec 5, 2002
- Closed
- Feb 3, 2003
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 61
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 2
- Violation Types
- 2 other-than-serious
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Chemical Exposure Sampling2 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Toluene-2,4-Diisocyanate (TDI) | 2 | 0 - 0.0104683 | mg/m³ |
| Toluene-2,6-Diisocyanate | 2 | 0 | mg/m³ |
Violations
Violation list (2 of 2 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.134 Respiratory Protection OSHA citation code: 19100134 C01 II | Other | 1 | 1 | $0 | $0 | Jan 14, 2003 | - | - |
| 01002 | 1910.134 Respiratory Protection OSHA citation code: 19100134 C01 III | Other | 1 | 1 | $0 | $0 | Jan 14, 2003 | - | - |
Jun 11, 2002#303867733Jun 11, 2002Referral (C) · Partial scope, Health#303867733$7882 viol.2 violations$788 in penalties
Inspection #303867733
Dates
- Opened
- Jun 11, 2002
- Closing Conference Date
- Jun 28, 2002
- Closed
- Oct 2, 2002
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 72
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 2
- Violation Types
- 1 serious, 1 other-than-serious
- Initial Penalties
- $1,125
- Penalties on Record
- $788
- Site Address
- 2626 Murphy Road, Portage, WI 53901
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Violations
Violation list (2 of 2 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.106 OSHA citation code: 19100106 E02 IIB2 | Serious | 1 | 2 | $1,125 | $788 | Sep 20, 2002 | - | - |
| 02001 | 1910.38 OSHA citation code: 19100038 A01 | Other | 1 | 2 | $0 | $0 | Jul 16, 2002 | - | - |
Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records
About these records
A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).
This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.
OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.
OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.
Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.
Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).
Understanding These Penalties
The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.
10 inspections, 2002 to 2013. Each row is one inspection; point at or tap a row for its dates and totals.
Source: DOL OSHA enforcement data (inspections and violations), linked via activity_nr (exact government key).
Penalty changes: Amounts shown reflect what OSHA's enforcement record publishes. The reason for any change is not stated unless OSHA's record explicitly says so.
Short cases: When a case closed soon after it opened, the closed marker is drawn slightly to the right so both markers stay visible. Each row's card shows the exact dates.
Standards cited
Chemical exposure sampling
Industry comparison
Plastics and Rubber Products Manufacturing, 12,564 employers with OSHA inspections. Arithmetic from DOL records.
BLS 2024 survey: urethane and other foam product (except polystyrene) manufacturing reported 3.1 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 9.7%; NAICS 32615 level). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source