FLEXIBLE FOAM
501 INDUSTRIAL, TERRELL, TX 75160
Having inspection records is common for businesses in regulated industries. Data and methodology
Inspection records
Feb 5, 2004#305469843Feb 5, 2004Planned (H) · Complete scope, Health#305469843$4,3204 viol.4 violations$4,320 in penalties
Inspection #305469843
Dates
- Opened
- Feb 5, 2004
- Closing Conference Date
- Feb 5, 2004
- Closed
- Jul 8, 2004
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 66
Violations and Penalties
- Total Violations
- 4
- Violation Types
- 4 serious
- Initial Penalties
- $7,200
- Penalties on Record
- $4,320
- Site Address
- 501 Industrial, Terrell, TX 75160
- Industry
- 326150 Urethane and Other Foam Product (except Polystyrene) Manufacturing
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Violations
Violation list (4 of 4 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.22 OSHA citation code: 19100022 A02 | Serious | 2 | 5 | $1,200 | $720 | Jun 16, 2004 | - | - |
| 01002 | 1910.134 Respiratory Protection OSHA citation code: 19100134 C | Serious | 1 | 1 | $3,000 | $1,800 | Jun 16, 2004 | - | - |
| 01003 | 1910.147 The control of hazardous energy (lockout/tagout) OSHA citation code: 19100147 C01 | Serious | 1 | 9 | $900 | $540 | Jun 16, 2004 | - | - |
| 01004 | 1910.151 Medical Services and First Aid OSHA citation code: 19100151 C | Serious | 1 | 5 | $2,100 | $1,260 | Jun 16, 2004 | - | - |
Mar 22, 1999#300556289Mar 22, 1999Programmed Related (I) · Complete scope, Health#300556289$3,4216 viol.6 violations$3,421 in penalties
Inspection #300556289
Dates
- Opened
- Mar 22, 1999
- Closing Conference Date
- Mar 29, 1999
- Closed
- Jun 25, 1999
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 45
Violations and Penalties
- Total Violations
- 6
- Violation Types
- 5 serious, 1 other-than-serious
- Initial Penalties
- $5,703
- Penalties on Record
- $3,421
- Site Address
- 501 Industrial, Terrell, TX 75160
- Industry
- Not classified in OSHA's inspection record.
Programmed Related Inspection: This inspection record is categorized as a programmed related inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.
Violations
Violation list (5 of 6 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.37 OSHA citation code: 19100037 Q01 | Serious | 1 | 26 | $828 | $496 | Apr 9, 1999 | - | - |
| 01002 | 1910.38 OSHA citation code: 19100038 B04 II | Serious | 1 | 45 | $1,300 | $780 | Apr 9, 1999 | - | - |
| 01003 | 1910.176 Handling Materials - General OSHA citation code: 19100176 A | Serious | 1 | 16 | $975 | $585 | Apr 23, 1999 | - | - |
| 01004 | 1910.178 Powered Industrial Trucks OSHA citation code: 19100178 P01 | Serious | 1 | 20 | $1,300 | $780 | Apr 23, 1999 | - | - |
| 01005 | 1910.212 General Requirements for All Machines (Machine Guarding) OSHA citation code: 19100212 A01 | Serious | 1 | 4 | $1,300 | $780 | May 7, 1999 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 6 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Feb 12, 1997#116312190Feb 12, 1997Complaint (B) · Partial scope, Safety#116312190$02 viol.2 violations$0 in penalties
Inspection #116312190
Dates
- Opened
- Feb 12, 1997
- Closing Conference Date
- Feb 12, 1997
- Closed
- Mar 9, 2000
Inspection
- Advance Notice
- Yes
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 120
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 2
- Violation Types
- 2 other-than-serious
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 501 Industrial, Terrell, TX 75160
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (2 of 2 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1904.2 OSHA citation code: 19040002 A | Other | 1 | 120 | $0 | $0 | Mar 6, 1997 | - | - |
| 01002 | 1904.5 OSHA citation code: 19040005 C | Other | 1 | 120 | $0 | $0 | Mar 12, 1997 | - | - |
Aug 19, 1992#103558383Aug 19, 1992Complaint (B) · Partial scope, Health#103558383$4883 viol.3 violations$488 in penalties
Inspection #103558383
Dates
- Opened
- Aug 19, 1992
- Closing Conference Date
- Aug 31, 1992
- Closed
- Oct 30, 1992
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 132
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 3
- Violation Types
- 2 serious, 1 other-than-serious
- Initial Penalties
- $975
- Penalties on Record
- $488
- Site Address
- 501 Industrial, Terrell, TX 75160
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (3 of 3 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001A | 1910.134 Respiratory Protection OSHA citation code: 19100134 F02 I | Serious | 2 | 3 | $975 | $488 | Nov 10, 1992 | - | - |
| 01001B | 1910.134 Respiratory Protection OSHA citation code: 19100134 F02 IV | Serious | 2 | 3 | $0 | $0 | Sep 28, 1992 | - | - |
| 02001 | 1910.36 OSHA citation code: 19100036 B04 | Other | 1 | 12 | $0 | $0 | Sep 28, 1992 | - | - |
Apr 17, 1992#106791189Apr 17, 1992Planned (H) · Complete scope, Safety#106791189$2,8257 viol.7 violations$2,825 in penalties
Inspection #106791189
Dates
- Opened
- Apr 17, 1992
- Closing Conference Date
- Apr 21, 1992
- Closed
- Jul 2, 1992
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 117
Violations and Penalties
- Total Violations
- 7
- Violation Types
- 5 serious, 2 other-than-serious
- Initial Penalties
- $7,350
- Penalties on Record
- $2,825
- Site Address
- 501 Industrial, Terrell, TX 75160
- Industry
- Not classified in OSHA's inspection record.
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Violations
Violation list (5 of 7 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.147 The control of hazardous energy (lockout/tagout) OSHA citation code: 19100147 C01 | Other | 1 | 4 | $1,050 | $100 | Jun 25, 1992 | - | - |
| 01002 | 1910.212 General Requirements for All Machines (Machine Guarding) OSHA citation code: 19100212 A03 II | Serious | 1 | 1 | $1,050 | $525 | Jun 12, 1992 | - | - |
| 01003 | 1910.219 Mechanical Power-Transmission Apparatus OSHA citation code: 19100219 C03 | Serious | 1 | 1 | $1,050 | $525 | Jun 25, 1992 | - | - |
| 01004 | 1910.219 Mechanical Power-Transmission Apparatus OSHA citation code: 19100219 F03 | Serious | 1 | 2 | $1,050 | $525 | Jun 25, 1992 | - | - |
| 01005 | 1910.304 Wiring design and protection OSHA citation code: 19100304 F04 | Serious | 1 | 2 | $1,050 | $525 | Jun 25, 1992 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 7 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Jun 7, 1990#106799869Jun 7, 1990Follow-Up (F) · Partial scope, Health#106799869$00 viol.0 violations$0 in penalties
Inspection #106799869
Dates
- Opened
- Jun 7, 1990
- Closing Conference Date
- Jul 2, 1990
- Closed
- Sep 14, 1990
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 54
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 501 Industrial, Terrell, TX 75160
- Industry
- Not classified in OSHA's inspection record.
Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.
Chemical Exposure Sampling2 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Toluene-2,4-Diisocyanate (TDI) | 5 | 0 - 0.0384 | mg/m³ |
| Toluene-2,6-Diisocyanate | 5 | 0 - 0.064 | mg/m³ |
Sep 13, 1989#103632873Sep 13, 1989Complaint (B) · Partial scope, Health#103632873$3,00013 viol.13 violations$3,000 in penalties
Inspection #103632873
Dates
- Opened
- Sep 13, 1989
- Closing Conference Date
- Nov 7, 1989
- Closed
- Sep 14, 1990
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 65
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 13
- Violation Types
- 9 serious, 3 repeat, 1 other-than-serious
- Initial Penalties
- $5,700
- Penalties on Record
- $3,000
- Site Address
- 501 Industrial, Terrell, TX 75160
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Chemical Exposure Sampling2 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Toluene-2,4-Diisocyanate (TDI) | 16 | 0.008 - 0.171 | mg/m³ |
| Toluene-2,6-Diisocyanate | 16 | 0.045 - 0.203 | mg/m³ |
Violations
Violation list (5 of 13 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.120 Hazardous Waste Operations and Emergency Response OSHA citation code: 19100120 L01 II | Serious | 1 | 60 | $500 | $250 | Jan 23, 1990 | - | - |
| 01002 | 1910.132 General requirements OSHA citation code: 19100132 A | Serious | 1 | 1 | $300 | $100 | Jan 23, 1990 | - | - |
| 01003 | 1910.134 Respiratory Protection OSHA citation code: 19100134 A02 | Serious | 1 | 2 | $600 | $400 | Jan 23, 1990 | - | - |
| 01004 | 1910.156 Fire Brigades OSHA citation code: 19100156 B01 | Serious | 1 | 60 | $500 | $250 | Feb 21, 1990 | - | - |
| 01005 | 1910.156 Fire Brigades OSHA citation code: 19100156 C01 | Other | 1 | 10 | $700 | $0 | Feb 21, 1990 | - | - |
Showing the 5 violations listed first by citation identifier. This inspection has 13 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.
Dec 20, 1988#101432474Dec 20, 1988Follow-Up (F) · Complete scope, Health#101432474$00 viol.0 violations$0 in penalties
Inspection #101432474
Dates
- Opened
- Dec 20, 1988
- Closing Conference Date
- Dec 22, 1988
- Closed
- Jan 27, 1989
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 50
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 501 Industrial, Terrell, TX 75160
- Industry
- Not classified in OSHA's inspection record.
Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.
Chemical Exposure Sampling2 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Toluene-2,4-Diisocyanate (TDI) | 8 | 0 - 0.036 | mg/m³ |
| Toluene-2,6-Diisocyanate | 8 | 0 - 0.052 | mg/m³ |
Mar 7, 1988#100637164Mar 7, 1988Follow-Up (F) · Partial scope, Health#100637164$01 viol.1 violation$0 in penalties
Inspection #100637164
Dates
- Opened
- Mar 7, 1988
- Closing Conference Date
- Mar 9, 1988
- Closed
- Jun 29, 1988
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- No
- Number of Employees
- 53
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 other-than-serious
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 501 Industrial, Terrell, TX 75160
- Industry
- Not classified in OSHA's inspection record.
Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.
Chemical Exposure Sampling2 substances sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Toluene-2,4-Diisocyanate (TDI) | 6 | 0.013 - 1 | mg/m³ |
| Toluene-2,6-Diisocyanate | 6 | 0 - 1.2 | mg/m³ |
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 03001 | 1910.1200 Hazard Communication OSHA citation code: 19101200 F04 I | Other | 1 | 4 | $0 | $0 | Apr 28, 1988 | - | - |
Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records
About these records
A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).
This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.
OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.
OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.
Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).
Understanding These Penalties
The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.
9 inspections, 1988 to 2004. Each row is one inspection; point at or tap a row for its dates and totals.
Source: DOL OSHA enforcement data (inspections and violations), linked via activity_nr (exact government key).
Penalty changes: Amounts shown reflect what OSHA's enforcement record publishes. The reason for any change is not stated unless OSHA's record explicitly says so.
Short cases: When a case closed soon after it opened, the closed marker is drawn slightly to the right so both markers stay visible. Each row's card shows the exact dates.
Standards cited
Chemical exposure sampling
Sample results are listed in the record of each inspection that collected them.
Industry comparison
BLS 2024 survey: urethane and other foam product (except polystyrene) manufacturing reported 3.1 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 9.7%; NAICS 32615 level). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source