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MERRILL IRON & STEEL INC
$8,275
penalties
75
viol.
13
insp.

MERRILL IRON & STEEL INC

1211 W WATER ST, Merrill, WI 54452NAICS 331511 Iron Foundries

Inspections
13
May 1978 to Mar 2008 · 8 safety, 5 health
Violations
75
across 13 inspections
Penalties on record
$8,275
latest amounts in DOL records
By classification
Serious 45Willful 0Repeat 0Other 30

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Mar 6, 2008Complaint (B) · Partial scope, Safety#122018377$01 viol.

Inspection #122018377

Dates

Opened
Mar 6, 2008
Closing Conference Date
Mar 6, 2008
Closed
Mar 27, 2008

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
285
Related Activity
2 complaints

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$0
Penalties on Record
$0
Site Address
1211 W. Water St., Merrill, WI 54452
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 B06
Other11$0$0Mar 29, 2008--
May 7, 1997Planned (H) · Complete scope, Health#300480654$5456 viol.

Inspection #300480654

Dates

Opened
May 7, 1997
Closing Conference Date
May 8, 1997
Closed
Sep 26, 1997

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
81

Violations and Penalties

Total Violations
6
Violation Types
4 serious, 2 other-than-serious
Initial Penalties
$1,350
Penalties on Record
$545
Site Address
1211 W. Water St., Merrill, WI 54452
Industry
331511 Iron Foundries

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Chemical Exposure Sampling14 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)50mg/m³
Beryllium and Beryllium Compounds (as Be)50mg/m³
Chromium, Metal and Insoluble Salts50 - 0.0134mg/m³
Cobalt, Metal, Dust and Fume (as Co)50mg/m³
Copper Fume (as Cu)50 - 0.0425mg/m³
Gravimetric DeterminationQC44.5814 - 9.8381mg/m³
Hexone70ppm
Iron Oxide Fume50 - 3.7673mg/m³
Lead, Inorganic (as Pb)50 - 0.0059mg/m³
Manganese Fume (as Mn)50 - 0.9177mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)50 - 0.000974mg/m³
Nickel, Metal and Insoluble compounds (as Ni)50 - 0.0084mg/m³
Sample WeightQC50 - 9.235mg
Vanadium fume (as V2O5)50 - 0.0028mg/m³
Xylene70 - 20.5089ppm
Zinc Oxide Fume50 - 0.0818mg/m³

Violations

Violation list (5 of 6 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.94
Ventilation
OSHA citation code: 19100094 C04 I
Serious12$675$270Aug 25, 1997--
020011910.1200
Hazard Communication
OSHA citation code: 19101200 F05 I
Other12$0$0Jul 6, 1997--
020021910.1200
Hazard Communication
OSHA citation code: 19101200 F05 II
Other12$0$0Jul 6, 1997--
03001A1910.1025
Lead
OSHA citation code: 19101025 D02
Serious13$675$275Oct 12, 1997--
03001B1910.1025
Lead
OSHA citation code: 19101025 L01 I
Serious33$0$0Oct 12, 1997--

Showing the 5 violations listed first by citation identifier. This inspection has 6 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Mar 5, 1997Planned (H) · Complete scope, Safety#300480423$7705 viol.

Inspection #300480423

Dates

Opened
Mar 5, 1997
Closing Conference Date
Mar 6, 1997
Closed
Feb 11, 1999

Inspection

Advance Notice
Yes
Owner Type
Private
Union Status
No
Number of Employees
78

Violations and Penalties

Total Violations
5
Violation Types
3 serious, 2 other-than-serious
Initial Penalties
$1,925
Penalties on Record
$770
Site Address
1211 W. Water St., Merrill, WI 54452
Industry
331511 Iron Foundries

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 5 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A05
Serious23$825$330Jul 11, 1997--
01002A1910.217
Mechanical Power Presses
OSHA citation code: 19100217 C02 IA
Serious13$1,100$440Jul 26, 1997--
01002B1910.217
Mechanical Power Presses
OSHA citation code: 19100217 C02 IB
Serious13$0$0Jul 26, 1997--
020011910.24
Step Bolts and Manhole Steps
OSHA citation code: 19100024 B
Other11$0$0Jul 26, 1997--
020021910.27
Scaffolds and Rope Descent Systems
OSHA citation code: 19100027 D03
Other16$0$0Jul 26, 1997--
Feb 20, 1997Programmed Related (I) · Complete scope, Health#300480233$3304 viol.

Inspection #300480233

Dates

Opened
Feb 20, 1997
Closing Conference Date
Mar 5, 1997
Closed
Sep 26, 1997

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
78

Violations and Penalties

Total Violations
4
Violation Types
2 serious, 2 other-than-serious
Initial Penalties
$825
Penalties on Record
$330
Site Address
1211 W. Water St., Merrill, WI 54452
Industry
331511 Iron Foundries

Programmed Related Inspection: This inspection record is categorized as a programmed related inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Chemical Exposure Sampling12 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)40mg/m³
Beryllium and Beryllium Compounds (as Be)40mg/m³
Chromium, Metal and Insoluble Salts40 - 0.0019mg/m³
Cobalt, Metal, Dust and Fume (as Co)40 - 0.0017mg/m³
Copper Fume (as Cu)40.0041 - 0.035mg/m³
Gravimetric DeterminationQC44.1933 - 11.74mg/m³
Iron Oxide Fume40.6557 - 3.9407mg/m³
Lead, Inorganic (as Pb)40mg/m³
Manganese Fume (as Mn)40.0208 - 0.2827mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)40 - 0.000824mg/m³
Nickel, Metal and Insoluble compounds (as Ni)40 - 0.0022mg/m³
Sample WeightQC44.086 - 10.91mg
Vanadium fume (as V2O5)40mg/m³
Zinc Oxide Fume40.0052 - 0.0199mg/m³

Violations

Violation list (4 of 4 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.134
Respiratory Protection
OSHA citation code: 19100134 B06
Serious22$825$330Jul 6, 1997--
01001B1910.134
Respiratory Protection
OSHA citation code: 19100134 B07
Serious22$0$0Jul 1, 1997--
020011910.1200
Hazard Communication
OSHA citation code: 19101200 F05 I
Other12$0$0Jul 1, 1997--
020021910.1200
Hazard Communication
OSHA citation code: 19101200 F05 II
Other12$0$0Jul 1, 1997--
Aug 10, 1994Complaint (B) · Complete scope, Safety#122484678$4,50016 viol.

Inspection #122484678

Dates

Opened
Aug 10, 1994
Closing Conference Date
Aug 11, 1994
Closed
Nov 14, 1994

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
90
Related Activity
1 complaint

Violations and Penalties

Total Violations
16
Violation Types
12 serious, 4 other-than-serious
Initial Penalties
$7,500
Penalties on Record
$4,500
Site Address
1211 W. Water St., Merrill, WI 54452
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (5 of 16 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 C06
Serious110$750$450Oct 20, 1994--
01002A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 II
Serious210$1,000$600Nov 12, 1994--
01002B1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 II
Serious210$0$0Nov 12, 1994--
01002C1910.333
Electrical - Selection and Use of Work Practices
OSHA citation code: 19100333 B02 I
Serious110$0$0Nov 12, 1994--
010031910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C05 IID
Serious12$1,000$600Oct 12, 1994--

Showing the 5 violations listed first by citation identifier. This inspection has 16 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Aug 10, 1994Complaint (B) · Complete scope, Health#103053955$7506 viol.

Inspection #103053955

Dates

Opened
Aug 10, 1994
Closing Conference Date
Aug 11, 1994
Closed
Feb 14, 1995

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
90
Related Activity
1 complaint

Violations and Penalties

Total Violations
6
Violation Types
2 serious, 4 other-than-serious
Initial Penalties
$1,250
Penalties on Record
$750
Site Address
1211 W. Water St., Merrill, WI 54452
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling17 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)40mg/m³
Beryllium and Beryllium Compounds (as Be)40mg/m³
Chromium, Metal and Insoluble Salts40 - 0.0075mg/m³
Cobalt, Metal, Dust and Fume (as Co)40 - 0.0013mg/m³
Copper Fume (as Cu)40 - 0.0585mg/m³
Ethyl Benzene119.2556ppm
Formaldehyde10ppm
Iron Oxide Fume40.2952 - 6.1588mg/m³
Lead, Inorganic (as Pb)40mg/m³
Manganese Fume (as Mn)40.0111 - 0.4364mg/m³
Methylene bisphenyl isocyanate30 - 0.024mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)40mg/m³
n-Butyl Alcohol15.4908ppm
Nickel, Metal and Insoluble compounds (as Ni)40 - 0.0033mg/m³
Vanadium fume (as V2O5)40 - 0.0035mg/m³
Xylene1120.2722ppm
Zinc Oxide Fume40.0012 - 0.1335mg/m³

Violations

Violation list (5 of 6 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C01
Serious13$1,250$750Nov 15, 1994--
01001B1910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C04
Serious13$0$0Nov 15, 1994--
020011910.134
Respiratory Protection
OSHA citation code: 19100134 D02 II
Other11$0$0Nov 15, 1994--
02002A1910.1000
Air Contaminants
OSHA citation code: 19101000 A02
Other11$0$0Mar 1, 1995--
02002B1910.1000
Air Contaminants
OSHA citation code: 19101000 E
Other11$0$0Mar 1, 1995--

Showing the 5 violations listed first by citation identifier. This inspection has 6 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Oct 26, 1989Monitoring (D) · Partial scope, Safety#103085908$00 viol.

Inspection #103085908

Dates

Opened
Oct 26, 1989
Closing Conference Date
Oct 26, 1989
Closed
Nov 1, 1989

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
35

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1211 W. Water St., Merrill, WI 54452
Industry
331511 Iron Foundries

Monitoring Inspection: This inspection record is categorized as a monitoring inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Dec 20, 1988Complaint (B) · Complete scope, Safety#102543238$82012 viol.

Inspection #102543238

Dates

Opened
Dec 20, 1988
Closing Conference Date
Dec 21, 1988
Closed
Aug 3, 1990

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
35
Related Activity
1 complaint

Violations and Penalties

Total Violations
12
Violation Types
9 serious, 3 other-than-serious
Initial Penalties
$1,620
Penalties on Record
$820
Site Address
1211 W. Water St., Merrill, WI 54452
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (5 of 12 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 M01
Serious12$300$150Jul 31, 1990--
01001B1910.307
Electrical - Hazardous (Classified) Locations
OSHA citation code: 19100307 B
Serious42$0$0Jun 17, 1989--
010021910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 II
Serious86$480$250Oct 31, 1989--
010031910.213
Woodworking Machinery Requirements
OSHA citation code: 19100213 D01
Serious11$300$150Jan 24, 1989--
01004A1910.215
Abrasive Wheel Machinery
OSHA citation code: 19100215 A04
Serious11$120$60Jan 18, 1989--

Showing the 5 violations listed first by citation identifier. This inspection has 12 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Dec 20, 1988Complaint (B) · Complete scope, Health#101728343$3856 viol.

Inspection #101728343

Dates

Opened
Dec 20, 1988
Closing Conference Date
Dec 21, 1988
Contested
Feb 27, 1989
Final Order
Jul 3, 1989
Closed
Jul 17, 1989

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
35
Related Activity
1 complaint

Violations and Penalties

Total Violations
6
Violation Types
5 serious, 1 other-than-serious
Initial Penalties
$840
Penalties on Record
$385
Site Address
1211 W. Water St., Merrill, WI 54452
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling15 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)70mg/m³
Beryllium and Beryllium Compounds (as Be)60mg/m³
Cadmium Fume (as Cd)70mg/m³
Chromium, Metal and Insoluble Salts70 - 0.0022mg/m³
Cobalt, Metal, Dust and Fume (as Co)70mg/m³
Copper Fume (as Cu)70 - 0.025mg/m³
Iron Oxide Fume70 - 4.3574mg/m³
Lead, Inorganic (as Pb)70mg/m³
Manganese Fume (as Mn)70 - 0.3324mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)70mg/m³
Nickel, Metal and Insoluble compounds (as Ni)70 - 0.022mg/m³
Particulates not otherwise regulated (Respirable Fraction)60mg/m³
Vanadium fume (as V2O5)70mg/m³
Xylene123.7627ppm
Zinc Oxide Fume70 - 0.0137mg/m³

Violations

Violation list (5 of 6 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.95
Occupational Noise Exposure
OSHA citation code: 19100095 C01
Serious12$360$180Apr 24, 1989Feb 27, 1989Jul 3, 1989
010021910.134
Respiratory Protection
OSHA citation code: 19100134 D02 II
Serious12$360$180Mar 22, 1989Feb 27, 1989Jul 3, 1989
010031910.151
Medical Services and First Aid
OSHA citation code: 19100151 C
Serious12$120$25Jul 1, 1989Feb 27, 1989Jul 3, 1989
01004A1910.1200
Hazard Communication
OSHA citation code: 19101200 E01
Serious110$0$0Mar 22, 1989Feb 27, 1989Jul 3, 1989
01004B1910.1200
Hazard Communication
OSHA citation code: 19101200 H
Serious12$0$0Mar 22, 1989Feb 27, 1989Jul 3, 1989

Showing the 5 violations listed first by citation identifier. This inspection has 6 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Sep 22, 1981Complaint (B) · Complete scope, Safety#14365712$07 viol.

Inspection #14365712

Dates

Opened
Sep 22, 1981
Closing Conference Date
Sep 22, 1981
Contested
Oct 15, 1981
Closed
Jan 24, 1984

Inspection

Advance Notice
Not recorded
Owner Type
Not recorded
Union Status
No
Number of Employees
17
Related Activity
1 complaint

Violations and Penalties

Total Violations
7
Violation Types
1 serious, 6 other-than-serious
Initial Penalties
$360
Penalties on Record
$0
Site Address
1211 W Water St, Merrill, WI 54452
Industry
331511 Iron Foundries

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Enforcement Outcome

Citation contest activity appears on Oct 15, 1981. Final orders are recorded through Jul 7, 1982. Penalty changes shown on this page reflect the latest amounts published in OSHA's enforcement data.

Violations

Violation list (5 of 7 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 II
Serious1-$360$0Sep 15, 1982Oct 15, 1981Jul 7, 1982
020011910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 C02
Other1-$0$0Jan 11, 1982--
020021910.107
Spray Finishing Using Flammable and Combustible Materials
OSHA citation code: 19100107 D02
Other1-$0$0Jan 11, 1982--
020031910.179
Overhead and Gantry Cranes
OSHA citation code: 19100179 B05
Other1-$0$0Oct 19, 1981--
020041910.179
Overhead and Gantry Cranes
OSHA citation code: 19100179 N02 I
Other1-$0$0Oct 19, 1981--

Showing the 5 violations listed first by citation identifier. This inspection has 7 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 10 of 13, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.217Mechanical Power Presses10 citations · $635
1910.179Overhead and Gantry Cranes7 citations · $1,350
1910.1200Hazard Communication6 citations · $0

Chemical exposure sampling

Samples
291
Substances
22
Inspections
4

Sample results are listed in the record of each inspection that collected them.

Industry comparison

Violations per inspection
This employer5.8
Industry average3.1
Penalties per inspection
This employer$637
Industry average$2,943

Primary Metal Manufacturing, 9,284 employers with OSHA inspections. Arithmetic from DOL records.

BLS 2024 survey: iron foundries reported 5.5 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 7.1%). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

Other inspected employers in Merrill, WI

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