Question 1

How many OSHA inspections has PIONEER CITY CASTING had?

Accepted Answer

PIONEER CITY CASTING has been inspected 13 times by OSHA between Jan 29, 1975 and Jan 22, 2016, with 47 violations and $19,437 in penalties on record.

Question 2

Why are lockout/tagout violations so common in manufacturing?

Accepted Answer

Lockout/tagout (29 CFR 1910.147) is consistently among the most cited standards in manufacturing because it applies to virtually every piece of powered equipment. Common violations include lack of written energy control procedures for specific machines, failure to train authorized and affected employees, failure to conduct periodic inspections of energy control procedures, and using inadequate lockout devices. The standard's detailed requirements make full compliance challenging for facilities with diverse equipment.

Question 3

What industries does OSHA inspect most in Ohio?

Accepted Answer

Construction is the most frequently inspected industry in Ohio, followed by manufacturing (particularly metals, plastics, and automotive parts), warehousing and distribution, and healthcare. Ohio's industrial base includes significant steel production, polymer manufacturing, and automotive supply chain operations, all of which see regular OSHA enforcement activity.

Question 4

What is a Serious violation under OSHA?

Accepted Answer

A Serious violation is cited when there is a substantial probability that death or serious physical harm could result from a hazard, and the employer knew or should have known about the condition. Serious violations carry mandatory penalties. For 2025, the maximum penalty for a serious violation is $16,550 per violation. The actual amount may be adjusted based on factors including employer size, good faith efforts, and violation history.

Question 5

What is a Willful violation under OSHA?

Accepted Answer

A Willful violation is the most severe classification OSHA issues. It applies when an employer intentionally and knowingly commits a violation, or when an employer is aware of a hazardous condition and makes no reasonable effort to eliminate it. Willful violations carry the highest penalties, with a maximum of $165,514 per violation for 2025 and a minimum penalty of $11,823.

Question 6

How does OSHA calculate penalty amounts?

Accepted Answer

OSHA sets initial penalty amounts based on the gravity of the violation (severity and probability of injury). Penalties are then adjusted based on three factors: employer size (smaller employers may receive reductions), good faith (employers with effective safety programs), and violation history (employers with no recent prior violations). Penalties may be further reduced through informal settlement conferences between the employer and the OSHA Area Director.

Standard	Citations	Penalties
1910.95Occupational Noise Exposure	7	$1,410
1910.132Personal Protective Equipment - General Requirements	5	$8,284
1910.212General Requirements for All Machines (Machine Guarding)	5	$2,670
1910.305Electrical - Wiring Methods, Components, and Equipment	4	$1,628
1910.1200Hazard Communication	3	$420
1910.242Hand and Portable Powered Tools and Equipment, General	3	$578
1910.215Abrasive Wheel Machinery	2	$0
1910.178Powered Industrial Trucks	2	$0
1910.38Emergency Action Plans	1	$315
1910.37Maintenance, Safeguards, and Operational Features for Exit Routes	1	$0

ID	Opened	Type	Scope	Viol.	Penalties
#341196103	Jan 22, 2016	Complaint	Partial	2	$2,142
#341049773	Nov 10, 2015	Complaint	Partial	4	$840
#339916363	Aug 19, 2014	Complaint	Partial	1	$1,190
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