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SUN CHEMICAL CORP
$275,961
penalties
107
viol.
25
insp.

SUN CHEMICAL CORP

4925 EVANSTON AVENUE, MUSKEGON, MI 49442NAICS 325199 All Other Basic Organic Chemical Manufacturing

Inspections
25
Dec 1988 to Nov 2024 · 4 safety, 21 health
Violations
107
across 25 inspections
Penalties on record
$275,961
latest amounts in DOL records
By classification
Serious 74Willful 0Repeat 1Other 29

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Nov 14, 2024Complaint (B) · Partial scope, Health#347878480$00 viol.

Inspection #347878480

Dates

Opened
Nov 14, 2024
Closing Conference Date
Mar 21, 2025
Closed
Apr 24, 2025

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
130
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
4925 Evanston Avenue, Muskegon, MI 49442
Industry
325110 Petrochemical Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Sep 30, 2021Referral (C) · Partial scope, Safety#345556310$6,8003 viol.

Inspection #345556310

Dates

Opened
Sep 30, 2021
Closing Conference Date
Oct 15, 2021
Final Order
Nov 19, 2021
Closed
Nov 29, 2021

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
122
Related Activity
1 referral

Violations and Penalties

Total Violations
3
Violation Types
2 serious, 1 other-than-serious
Initial Penalties
$13,600
Penalties on Record
$6,800
Site Address
4925 Evanston Avenue, Muskegon, MI 49442
Industry
325130 Synthetic Dye and Pigment Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

Sep 4, 2021

Employee partially amputates finger when caught in pneumatic

Event: Caught In or Between

Violations

Violation list (3 of 3 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001408.10034(9)Serious12$6,300$3,150-Nov 19, 2021
010021910.147
The control of hazardous energy (lockout/tagout)
OSHA citation code: 19100147 C04 I
Serious11$6,300$3,150-Nov 19, 2021
02001408.22141(2)Other11$1,000$500-Nov 19, 2021
Nov 7, 2011FatalityAccident (A) · Complete scope, Safety#315387126$4,0002 viol.

Inspection #315387126

Dates

Opened
Nov 7, 2011
Closing Conference Date
Dec 14, 2011
Closed
Mar 16, 2012

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
180
Related Activity
1 accident

Violations and Penalties

Total Violations
2
Violation Types
2 serious
Initial Penalties
$8,000
Penalties on Record
$4,000
Site Address
4925 Evanston Ave, Muskegon, MI 49442
Industry
325131

Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

FatalityNov 4, 2011

Falling bag of toner crushes employee

Injury: OtherBody part: Body SystemSource: Boxes/Barrels, etc.Event: Struck By

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010014081001501Serious13$4,000$2,000Feb 28, 2012--
010024081021302Serious18$4,000$2,000Feb 28, 2012--
Jan 8, 2007Planned (H) · No Inspection scope, Health#308869080$00 viol.

Inspection #308869080

Dates

Opened
Jan 8, 2007
Closing Conference Date
Apr 4, 2007
Closed
Apr 5, 2007

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Not recorded
Number of Employees
Not recorded

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
4925 Evanston Ave, Muskegon, MI 49442
Industry
325132

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Mar 6, 2003Monitoring (D) · Partial scope, Health#125158287$00 viol.

Inspection #125158287

Dates

Opened
Mar 6, 2003
Closing Conference Date
Mar 6, 2003
Closed
Mar 6, 2003

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
310

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
5025 Evanston Ave, Muskegon, MI 49442
Industry
325199 All Other Basic Organic Chemical Manufacturing

Monitoring Inspection: This inspection record is categorized as a monitoring inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Mar 6, 2003Unprogrammed Related (G) · Partial scope, Health#125158279$02 viol.

Inspection #125158279

Dates

Opened
Mar 6, 2003
Closing Conference Date
May 22, 2003
Closed
Oct 30, 2003

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
310

Violations and Penalties

Total Violations
2
Violation Types
2 other-than-serious
Initial Penalties
$0
Penalties on Record
$0
Site Address
4925 Evanston Avenue, Muskegon, MI 49442
Industry
325110 Petrochemical Manufacturing

Unprogrammed Related Inspection: This inspection record is categorized as an unprogrammed related inspection in the DOL OSHA enforcement data. The public DOL category label is preserved here without adding extra interpretation beyond the government label.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A3253500402Other169$0$0Aug 31, 2003--
01001B1910.134
Respiratory Protection
OSHA citation code: 19100134 F02
Other169$0$0Aug 31, 2003--
May 31, 2001Accident (A) · Partial scope, Health#125164152$00 viol.

Inspection #125164152

Dates

Opened
May 31, 2001
Closing Conference Date
Jun 20, 2001
Closed
Jan 10, 2002

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
270
Related Activity
1 accident

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
4925 Evanston Avenue, Muskegon, MI 49442
Industry
325199 All Other Basic Organic Chemical Manufacturing

Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.

Apr 12, 2000Accident (A) · Partial scope, Health#125163568$150,01632 viol.

Inspection #125163568

Dates

Opened
Apr 12, 2000
Closing Conference Date
Jan 11, 2001
Closed
Feb 1, 2005

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
165
Related Activity
1 accident

Violations and Penalties

Total Violations
32
Violation Types
32 serious
Initial Penalties
$150,016
Penalties on Record
$150,016
Site Address
5025 Evanston Ave, Muskegon, MI 49442
Industry
325199 All Other Basic Organic Chemical Manufacturing

Accident Inspection: This inspection record is categorized as an accident inspection in the U.S. Department of Labor OSHA enforcement data. Employers must report work-related fatalities within 8 hours, and work-related inpatient hospitalizations, amputations, or losses of an eye within 24 hours. An accident-related inspection does not by itself determine fault.

Violations

Violation list (5 of 32 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.106
OSHA citation code: 19100106 B07
Serious130$4,688$4,688May 13, 2001--
010021910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 E05
Serious130$4,688$4,688May 13, 2001--
010031910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 J06 II
Serious130$4,688$4,688May 13, 2001--
010043255213004
OSHA citation code: 3255213004 E
Serious130$4,688$4,688May 13, 2001--
010051910.303
OSHA citation code: 19100303 G02 I
Serious130$4,688$4,688May 13, 2001--

Showing the 5 violations listed first by citation identifier. This inspection has 32 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Jan 13, 2000Complaint (B) · Partial scope, Health#125152363$02 viol.

Inspection #125152363

Dates

Opened
Jan 13, 2000
Closing Conference Date
May 5, 2000
Closed
Jan 10, 2002

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
165
Related Activity
1 complaint

Violations and Penalties

Total Violations
2
Violation Types
2 other-than-serious
Initial Penalties
$0
Penalties on Record
$0
Site Address
5025 Evanston Ave, Muskegon, MI 49442
Industry
325199 All Other Basic Organic Chemical Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.1200
Hazard Communication
OSHA citation code: 19101200 H
Other13$0$0Jun 5, 2000--
020014082231101Other1165$0$0Jun 5, 2000--
May 13, 1999Complaint (B) · Partial scope, Health#125149344$20,8007 viol.

Inspection #125149344

Dates

Opened
May 13, 1999
Closing Conference Date
Sep 8, 1999
Final Order
Aug 16, 2000
Closed
Jan 10, 2002

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
165
Related Activity
1 complaint

Violations and Penalties

Total Violations
7
Violation Types
1 serious, 4 other-than-serious, 2 unclassified
Initial Penalties
$25,600
Penalties on Record
$20,800
Site Address
5025 Evanston Ave, Muskegon, MI 49442
Industry
325199 All Other Basic Organic Chemical Manufacturing

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Chemical Exposure Sampling1 substance sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
3,3'-Dichlorobenzidine and its salts31P / 2A0 - 0.000463mg/m³

Violations

Violation list (5 of 7 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001AR230204
OSHA citation code: R230204 D I
Other151$4,000$0Nov 15, 1999-Aug 16, 2000
01001BR230203
OSHA citation code: R230203 D II
Other151$0$0Nov 15, 1999-Aug 16, 2000
01002R230203
OSHA citation code: R230203 E I
Serious151$4,000$4,000Nov 15, 1999-Aug 16, 2000
02001AR230203
OSHA citation code: R230203 E II
Unclassified11$16,800$16,800Aug 22, 2000-Aug 16, 2000
02001BR230204
OSHA citation code: R230204 D III
Unclassified11$0$0Aug 22, 2000-Aug 16, 2000

Showing the 5 violations listed first by citation identifier. This inspection has 7 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 10 of 25, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.119Process Safety Management of Highly Hazardous Chemicals43 citations · $137,564
4080.101114 citations · $26,037
R2302047 citations · $2,972

Chemical exposure sampling

Samples
3
Substances
1
Inspections
1

Industry comparison

Violations per inspection
This employer4.3
Industry average2.8
Penalties per inspection
This employer$11,038
Industry average$3,834

Chemical Manufacturing, 11,960 employers with OSHA inspections. Arithmetic from DOL records.

Other inspected employers in MUSKEGON, MI

All employers in MUSKEGON →