SUNCAST CORPORATION
701 N. KIRK ROAD, BATAVIA, IL 60510
Having inspection records is common for businesses in regulated industries. Data and methodology
Inspection records
Feb 26, 2003#305159113Feb 26, 2003Complaint (B) · Partial scope, Health#305159113$00 viol.0 violations$0 in penalties
Inspection #305159113
Dates
- Opened
- Feb 26, 2003
- Closing Conference Date
- Feb 26, 2003
- Closed
- Feb 26, 2003
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 500
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- 337125 Household Furniture (except Wood and Metal) Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Jan 10, 2003#305158016Jan 10, 2003Referral (C) · Partial scope, Safety#305158016$8002 viol.2 violations$800 in penalties
Inspection #305158016
Dates
- Opened
- Jan 10, 2003
- Closing Conference Date
- Jan 10, 2003
- Closed
- Feb 12, 2003
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 500
- Related Activity
- 1 referral
Violations and Penalties
- Total Violations
- 2
- Violation Types
- 2 other-than-serious
- Initial Penalties
- $1,275
- Penalties on Record
- $800
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- 337125 Household Furniture (except Wood and Metal) Manufacturing
Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.
Violations
Violation list (2 of 2 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001A | 1910.244 Other Portable Tools and Equipment OSHA citation code: 19100244 A01 II | Other | 1 | 1 | $1,275 | $800 | Feb 19, 2003 | - | - |
| 01001B | 5A0001 General Duty Clause, Section 5(a)(1) | Other | 1 | 1 | $0 | $0 | Feb 19, 2003 | - | - |
Feb 4, 2002#305158594Feb 4, 2002Complaint (B) · Partial scope, Health#305158594$00 viol.0 violations$0 in penalties
Inspection #305158594
Dates
- Opened
- Feb 4, 2002
- Closing Conference Date
- Feb 4, 2002
- Closed
- Feb 4, 2003
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 500
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 801 Suncast Lane, Batavia, IL 60510
- Industry
- 337125 Household Furniture (except Wood and Metal) Manufacturing
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
May 21, 2001#304158041May 21, 2001Complaint (B) · Partial scope, Safety#304158041$1,0001 viol.1 violation$1,000 in penalties
Inspection #304158041
Dates
- Opened
- May 21, 2001
- Closing Conference Date
- May 21, 2001
- Closed
- Jun 29, 2001
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 715
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 other-than-serious
- Initial Penalties
- $1,000
- Penalties on Record
- $1,000
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 02001 | 1910.178 Powered Industrial Trucks OSHA citation code: 19100178 E01 | Other | 1 | - | $1,000 | $1,000 | Jun 1, 2001 | - | - |
Apr 11, 2000#113457477Apr 11, 2000Complaint (B) · Partial scope, Health#113457477$2,5003 viol.3 violations$2,500 in penalties
Inspection #113457477
Dates
- Opened
- Apr 11, 2000
- Closing Conference Date
- Apr 11, 2000
- Closed
- Jul 5, 2000
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 18
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 3
- Violation Types
- 2 serious, 1 other-than-serious
- Initial Penalties
- $6,750
- Penalties on Record
- $2,500
- Site Address
- 530 Kingsland Drive, Batavia, IL 60510
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Incident Investigation Summaries
Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.
Employee hospitalized for carbon monoxide exposure
Chemical Exposure Sampling1 substance sampled
Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.
| Substance | Samples | Result Range | Unit |
|---|---|---|---|
| Carbon Monoxide | 1 | 933 | ppm |
Violations
Violation list (3 of 3 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001A | 1910.178 Powered Industrial Trucks OSHA citation code: 19100178 I01 | Serious | 1 | 1 | $4,500 | $2,000 | Jun 7, 2000 | - | - |
| 01001B | 1910.178 Powered Industrial Trucks OSHA citation code: 19100178 Q01 | Serious | 3 | 6 | $0 | $0 | Jun 7, 2000 | - | - |
| 01002 | 1910.1200 Hazard Communication OSHA citation code: 19101200 H | Other | 1 | 6 | $2,250 | $500 | Jul 13, 2000 | - | - |
Mar 12, 1999#113460828Mar 12, 1999Complaint (B) · Partial scope, Health#113460828$7881 viol.1 violation$788 in penalties
Inspection #113460828
Dates
- Opened
- Mar 12, 1999
- Closing Conference Date
- Mar 12, 1999
- Closed
- Apr 13, 1999
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 900
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 serious
- Initial Penalties
- $1,125
- Penalties on Record
- $788
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.24 Step Bolts and Manhole Steps OSHA citation code: 19100024 H | Serious | 1 | 3 | $1,125 | $788 | Mar 25, 1999 | - | - |
Jan 28, 1993#102999646Jan 28, 1993Complaint (B) · Partial scope, Health#102999646$03 viol.3 violations$0 in penalties
Inspection #102999646
Dates
- Opened
- Jan 28, 1993
- Closing Conference Date
- Jan 28, 1993
- Closed
- May 14, 1993
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 550
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 3
- Violation Types
- 3 other-than-serious
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (3 of 3 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 02001 | 1910.147 Control of Hazardous Energy (Lockout/Tagout) OSHA citation code: 19100147 C04 II | Other | 1 | 5 | $0 | $0 | Apr 30, 1993 | - | - |
| 02002 | 1910.1030 Bloodborne Pathogens OSHA citation code: 19101030 G02 VIIN | Other | 1 | 3 | $0 | $0 | Apr 5, 1993 | - | - |
| 02003 | 1910.1030 Bloodborne Pathogens OSHA citation code: 19101030 H02 II | Other | 1 | 6 | $0 | $0 | Apr 5, 1993 | - | - |
Dec 3, 1991#109640003Dec 3, 1991Complaint (B) · Partial scope, Health#109640003$9751 viol.1 violation$975 in penalties
Inspection #109640003
Dates
- Opened
- Dec 3, 1991
- Closing Conference Date
- Dec 3, 1991
- Closed
- Jan 10, 1992
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 400
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 1
- Violation Types
- 1 serious
- Initial Penalties
- $975
- Penalties on Record
- $975
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (1 of 1 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.178 Powered Industrial Trucks OSHA citation code: 19100178 P01 | Serious | 1 | 300 | $975 | $975 | Jan 3, 1992 | - | - |
Oct 5, 1988#101521250Oct 5, 1988Complaint (B) · Partial scope, Health#101521250$00 viol.0 violations$0 in penalties
Inspection #101521250
Dates
- Opened
- Oct 5, 1988
- Closing Conference Date
- Oct 6, 1988
- Closed
- Oct 6, 1988
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 500
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 0
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Mar 24, 1987#102569423Mar 24, 1987Complaint (B) · Partial scope, Health#102569423$05 viol.5 violations$0 in penalties
Inspection #102569423
Dates
- Opened
- Mar 24, 1987
- Closing Conference Date
- Mar 25, 1987
- Closed
- May 4, 1988
Inspection
- Advance Notice
- No
- Owner Type
- Private
- Union Status
- Yes
- Number of Employees
- 525
- Related Activity
- 1 complaint
Violations and Penalties
- Total Violations
- 5
- Violation Types
- 5 other-than-serious
- Initial Penalties
- $0
- Penalties on Record
- $0
- Site Address
- 701 N. Kirk Road, Batavia, IL 60510
- Industry
- Not classified in OSHA's inspection record.
Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.
Violations
Violation list (5 of 5 shown)
| Citation | Standard | Type | Instances | Exposed | Initial | Current | Abatement | Contest | Final Order |
|---|---|---|---|---|---|---|---|---|---|
| 01001 | 1910.141 Sanitation OSHA citation code: 19100141 A04 II | Other | 1 | 300 | $0 | $0 | Aug 14, 1987 | - | - |
| 01002 | 1910.1200 Hazard Communication OSHA citation code: 19101200 E01 | Other | 1 | 300 | $0 | $0 | Oct 14, 1987 | - | - |
| 01003 | 1910.1200 Hazard Communication OSHA citation code: 19101200 F04 | Other | 1 | 300 | $0 | $0 | Oct 14, 1987 | - | - |
| 01004 | 1910.1200 Hazard Communication OSHA citation code: 19101200 G01 | Other | 1 | 300 | $0 | $0 | Oct 14, 1987 | - | - |
| 01005 | 1910.1200 Hazard Communication OSHA citation code: 19101200 H | Other | 1 | 300 | $0 | $0 | Oct 14, 1987 | - | - |
Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records
About these records
A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).
This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.
OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.
OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.
Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.
Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).
Understanding These Penalties
The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.
20 inspections, 1987 to 2021. Each row is one inspection; point at or tap a row for its dates and totals.
Source: DOL OSHA enforcement data (inspections and violations), linked via activity_nr (exact government key).
Penalty changes: Amounts shown reflect what OSHA's enforcement record publishes. The reason for any change is not stated unless OSHA's record explicitly says so.
Short cases: When a case closed soon after it opened, the closed marker is drawn slightly to the right so both markers stay visible. Each row's card shows the exact dates.