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Inspection #312602147

Closed

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

The Occupational Safety and Health Administration (OSHA) conducted a planned inspection of ALON USA, LP at 200 Refinery Rd, Big Spring, TX 79720 on Apr 2, 2009. The inspection scope was partial. The case was closed on Sep 12, 2011.

OSHA documented 47 violations (41 serious, 2 repeat, 4 other-than-serious) with total penalties on record of $161,000.

This employer has 10 other OSHA inspections on record at this establishment.

Inspection Details
Inspection Number
312602147
Type
Planned (H)
Scope
Partial
Opened
Apr 2, 2009
Closed
Sep 12, 2011
Contested
Oct 23, 2009
Final Order
Apr 16, 2010
Total Violations
47
Penalties on Record
$161,000
Initial Penalties
$172,000
Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.
Establishment
Address
200 Refinery Rd, Big Spring, TX 79720
Industry
324110 Petroleum Refineries
Other Inspections of This Employer10 on record

Other OSHA inspections of the same establishment. Linked via establishment ID (exact government key).

Enforcement Outcome

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page.

Status on Record
Closed

Inspection closed Sep 12, 2011.

Citations on Record
47

41 serious, 2 repeat, 4 other-than-serious.

Initial Penalties
$172,000

Citation amounts as first recorded in OSHA's penalty fields.

Current Penalties
$161,000

Latest published amounts after changes in the enforcement process.

Citation contest activity appears on Oct 23, 2009. Final orders are recorded through Apr 16, 2010. Penalty changes shown on this page reflect the latest amounts published in OSHA's enforcement data.
Violations

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value.

CitationStandardTypeInitialCurrentAbatement
010011910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 A02
Serious$2,500$2,000Dec 31, 2009
01002A1910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 A03
Serious$2,000$1,500Dec 31, 2009
01002B1910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 B02
Serious$0$0Dec 31, 2009
01002C1910.37
Maintenance, Safeguards, and Operational Features for Exit Routes
OSHA citation code: 19100037 B06
Serious$0$0Dec 31, 2009
010051910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 D03 IB
Serious$5,000$4,000Jun 30, 2010
01006A1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 D03 II
Serious$7,000$6,000Jun 30, 2010
01006B1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 F01
Serious$0$0Jun 30, 2010
010071910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 E03 V
Serious$7,000$6,000Dec 31, 2010
010081910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 E05
Serious$7,000$6,000Dec 31, 2010
01009A1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 E06
Serious$5,000$4,000Jun 30, 2010
01009B1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 E03 I
Serious$0$0Jun 30, 2010
01010A1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 F04
Serious$5,000$4,000Dec 31, 2010
01010B1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 K02
Serious$0$0Dec 31, 2009
010111910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 H02 I
Serious$5,000$4,000Jun 30, 2010
01012A1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 J02
Serious$7,000$6,000Jun 30, 2010
01012B1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 J04 I
Serious$0$0Jun 30, 2010
010131910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 J06 III
Serious$7,000$6,000Dec 31, 2009
010141910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 L01
Serious$7,000$6,000Jun 30, 2010
01017A1910.134
Respiratory Protection
OSHA citation code: 19100134 H02I
Serious$5,000$4,000Dec 31, 2009
01017B1910.134
Respiratory Protection
OSHA citation code: 19100134 H03 IB
Serious$0$0Dec 31, 2009
01017C1910.134
Respiratory Protection
OSHA citation code: 19100134 H03 III
Serious$0$0Dec 31, 2009
010181910.146
Permit-Required Confined Spaces
OSHA citation code: 19100146 C02
Serious$2,500$2,000Dec 31, 2009
010191910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious$5,000$4,000Dec 31, 2009
010201910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C05II D
Serious$5,000$4,000Dec 31, 2009
010211910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C06 I
Serious$7,000$6,000Dec 31, 2009
010221910.156
Fire Brigades
OSHA citation code: 19100156 C03
Serious$5,000$4,000Dec 31, 2009
01023A1910.157
Portable Fire Extinguishers
OSHA citation code: 19100157 C01
Serious$2,500$2,000Dec 31, 2009
01023B1910.157
Portable Fire Extinguishers
OSHA citation code: 19100157 C04
Serious$0$0Dec 31, 2009
01023C1910.157
Portable Fire Extinguishers
OSHA citation code: 19100157 E03
Serious$0$0Dec 31, 2009
01024A1910.303
Electrical - General Requirements
OSHA citation code: 19100303 F02
Serious$2,500$2,000Dec 31, 2009
01024B1910.305
Electrical - Wiring Methods, Components, and Equipment
OSHA citation code: 19100305 B01 II
Serious$0$0Dec 31, 2009
01024C1910.305
Electrical - Wiring Methods, Components, and Equipment
OSHA citation code: 19100305 E01
Serious$0$0Dec 31, 2009
01028A1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 D02 ID
Serious$0$7,000Dec 31, 2010
01028B1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 F01 II
Serious$0$0Dec 31, 2010
01028C1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 D03 IA
Serious$0$0Dec 31, 2010
01028D1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 D03 IF
Serious$0$0Mar 31, 2011
01029A1910.303
Electrical - General Requirements
OSHA citation code: 19100303 G01 II
Serious$0$2,500Dec 31, 2009
01029B1910.303
Electrical - General Requirements
OSHA citation code: 19100303 G02 I
Serious$0$0Dec 31, 2009
01029C1910.305
Electrical - Wiring Methods, Components, and Equipment
OSHA citation code: 19100305 B02I
Serious$0$0Dec 31, 2009
020021910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 J04 III
Repeat$35,000$30,000Dec 31, 2010
020031910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 M01
Serious$35,000$7,000Jun 30, 2010
02004A1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 L02 II
Serious$0$30,000Dec 31, 2010
02004B1910.119
Process Safety Management of Highly Hazardous Chemicals
OSHA citation code: 19100119 D03 ID
Repeat$0$0Dec 31, 2010
030011910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 A01
Other$1,000$1,000Dec 31, 2009
030021910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 D01
Other$0$0Dec 31, 2009
030031910.145
Specifications for Accident Prevention Signs and Tags
OSHA citation code: 19100145 D01
Other$0$0Dec 31, 2009
030041910.253
Oxygen-Fuel Gas Welding and Cutting
OSHA citation code: 19100253 B02 IV
Other$0$0Dec 31, 2009

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Data Source and Methodology

Data synced daily

Data on this page comes from the U.S. Department of Labor's OSHA enforcement database, accessed via the DOL public data API. Records are updated daily. We strive for accuracy, but errors in data processing or establishment grouping are possible. Penalty amounts reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts after informal conference, settlement, or judicial review. Company pages group inspection records by normalized employer name, city, and state as reported in OSHA records. That grouping is deterministic and non-fuzzy, but it is not a universal legal-entity identifier. On inspection pages, the status display follows the DOL inspection record first. If the DOL inspection feed includes a close date, we show the inspection as closed. If the inspection feed has no close date but all citation records tied to that inspection show a final order date, we label the page "Final Order Recorded" and disclose the citation dates instead of inferring a close date. Chemical exposure sampling data and OSHA Permissible Exposure Limits (PELs) are sourced from the OSHA Occupational Chemical Database, matched via IMIS analyte codes. If you believe any record is inaccurate, please report it and we will investigate. This product uses the DOL Data API but is not endorsed or certified by the DOL. For official and authoritative records, visit osha.gov.