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BEAVER VALLEY ALLOY FOUNDRY COMPANY
$22,792
penalties
58
viol.
14
insp.

BEAVER VALLEY ALLOY FOUNDRY COMPANY

4165 BRODHEAD ROAD, MONACA, PA 15061NAICS 331513 Steel Foundries (except Investment)

Inspections
14
Feb 1981 to Nov 2024 · 7 safety, 7 health
Violations
58
across 14 inspections
Penalties on record
$22,792
latest amounts in DOL records
By classification
Serious 41Willful 0Repeat 0Other 17

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Nov 6, 2024Planned (H) · Complete scope, Safety#347864720$5,5003 viol.

Inspection #347864720

Dates

Opened
Nov 6, 2024
Closing Conference Date
Jan 17, 2025
Final Order
Feb 26, 2025
Closed
Jan 5, 2026

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
17

Violations and Penalties

Total Violations
3
Violation Types
2 serious, 1 other-than-serious
Initial Penalties
$10,640
Penalties on Record
$5,500
Site Address
4165 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (3 of 3 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.132
Personal Protective Equipment - General Requirements
OSHA citation code: 19100132 A
Serious24$6,620$3,500Feb 24, 2025-Feb 26, 2025
010021910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A01
Serious22$4,020$2,000Mar 31, 2025-Feb 26, 2025
020011910.145
Specifications for Accident Prevention Signs and Tags
OSHA citation code: 19100145 C03
Other12$0$0Feb 28, 2025-Feb 26, 2025
Jun 15, 2022Follow-Up (F) · Partial scope, Health#346020175$00 viol.

Inspection #346020175

Dates

Opened
Jun 15, 2022
Closing Conference Date
Jun 15, 2022
Closed
Jul 5, 2022

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
27

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
4165 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.

Jan 10, 2018Planned (H) · Complete scope, Health#342869062$6,48010 viol.

Inspection #342869062

Dates

Opened
Jan 10, 2018
Closing Conference Date
Apr 23, 2018
Final Order
May 18, 2018
Closed
May 6, 2019

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
49

Violations and Penalties

Total Violations
10
Violation Types
8 serious, 2 other-than-serious
Initial Penalties
$12,934
Penalties on Record
$6,480
Site Address
4165 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 10 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.1026
Chromium (VI)
OSHA citation code: 19101026 C
Serious11$6,467$3,240Jul 13, 2018-May 18, 2018
01001B1910.1026
Chromium (VI)
OSHA citation code: 19101026 F01 I
Serious11$0$0Jul 13, 2018-May 18, 2018
01001C1910.1026
Chromium (VI)
OSHA citation code: 19101026 G02
Serious11$0$0Jul 13, 2018-May 18, 2018
01001D1910.134
Respiratory Protection
OSHA citation code: 19100134 C01
Serious11$0$0Jul 13, 2018-May 18, 2018
01001E1910.134
Respiratory Protection
OSHA citation code: 19100134 C03
Serious11$0$0Jul 13, 2018-May 18, 2018

Showing the 5 violations listed first by citation identifier. This inspection has 10 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Jul 10, 2013Planned (H) · Complete scope, Health#339176539$1,3651 viol.

Inspection #339176539

Dates

Opened
Jul 10, 2013
Closing Conference Date
Jul 10, 2013
Final Order
Sep 3, 2013
Closed
Nov 26, 2013

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
42

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$2,100
Penalties on Record
$1,365
Site Address
4165 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.151
Medical Services and First Aid
OSHA citation code: 19100151 C
Serious13$2,100$1,365Sep 25, 2013-Sep 3, 2013
Jul 10, 2013Planned (H) · Complete scope, Safety#339173114$5,0046 viol.

Inspection #339173114

Dates

Opened
Jul 10, 2013
Closing Conference Date
Jul 10, 2013
Final Order
Sep 3, 2013
Closed
Aug 25, 2014

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
42

Violations and Penalties

Total Violations
6
Violation Types
5 serious, 1 other-than-serious
Initial Penalties
$7,700
Penalties on Record
$5,004
Site Address
4165 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 6 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.101
Compressed Gases (General Requirements)
OSHA citation code: 19100101 B
Serious11$2,100$1,364Sep 3, 2013-Sep 3, 2013
01002A1910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 A03 II
Serious11$2,800$1,820Oct 8, 2013-Sep 3, 2013
01002B1910.212
General Requirements for All Machines (Machine Guarding)
OSHA citation code: 19100212 B
Serious11$0$0Oct 8, 2013-Sep 3, 2013
01003A1910.332
Electrical Safety-Related Work Practices - Training
OSHA citation code: 19100332 B01
Serious12$2,800$1,820Oct 18, 2013-Sep 3, 2013
01003B1910.335
Electrical - Safeguards
OSHA citation code: 19100335 A01 I
Serious11$0$0Oct 18, 2013-Sep 3, 2013

Showing the 5 violations listed first by citation identifier. This inspection has 6 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Aug 17, 2007Planned (H) · Complete scope, Health#310294244$00 viol.

Inspection #310294244

Dates

Opened
Aug 17, 2007
Closing Conference Date
Sep 21, 2007
Closed
Oct 5, 2007

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
49

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
4165 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Chemical Exposure Sampling16 substances sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Antimony and Compounds (as Sb)10mg/m³
Beryllium and Beryllium Compounds (as Be)10mg/m³
Cadmium10mg/m³
Chromic Acid and Chromates (as CrO3)40 - 0.000363mg/m³
Chromium, Metal and Insoluble Salts10.0226689mg/m³
Chromium (VI) - TWA40 - 0.000189mg/m³
Cobalt, Metal, Dust and Fume (as Co)10mg/m³
Copper Fume (as Cu)10.0045226mg/m³
Gravimetric DeterminationQC10.5534mg/m³
Iron Oxide Fume11.3220261mg/m³
Lead, Inorganic (as Pb)10mg/m³
Manganese Fume (as Mn)10.0930207mg/m³
Molybdenum (as Mo), Insoluble Compounds (Total Dust)10mg/m³
Nickel, Metal and Insoluble compounds (as Ni)10mg/m³
Sample WeightQC10.112mg
Silica, Crystalline Quartz (Respirable Fraction)10%
Vanadium fume (as V2O5)10mg/m³
Zinc Oxide Fume10mg/m³
Aug 15, 2001Planned (H) · Complete scope, Health#304184203$8582 viol.

Inspection #304184203

Dates

Opened
Aug 15, 2001
Closing Conference Date
Aug 15, 2001
Closed
Sep 24, 2001

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
46

Violations and Penalties

Total Violations
2
Violation Types
2 serious
Initial Penalties
$1,225
Penalties on Record
$858
Site Address
4165 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Chemical Exposure Sampling1 substance sampled

Air monitoring samples collected by OSHA during this inspection. Results grouped by substance.

SubstanceSamplesResult RangeUnit
Gravimetric DeterminationQC30.2309 - 0.5471mg/m³
Sample WeightQC30.135 - 0.182mg
Silica, Crystalline Quartz (Respirable Fraction)50 - 12

Violations

Violation list (2 of 2 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.132
Personal Protective Equipment - General Requirements
OSHA citation code: 19100132 A
Serious12$700$429Sep 21, 2001--
010021910.184
Slings
OSHA citation code: 19100184 C01
Serious12$525$429Aug 27, 2001--
Jul 17, 2001Planned (H) · Complete scope, Safety#304183866$6153 viol.

Inspection #304183866

Dates

Opened
Jul 17, 2001
Closing Conference Date
Jul 17, 2001
Closed
Sep 14, 2001

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
46

Violations and Penalties

Total Violations
3
Violation Types
2 serious, 1 other-than-serious
Initial Penalties
$1,225
Penalties on Record
$615
Site Address
4165 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (3 of 3 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 II
Serious112$700$350Sep 15, 2001--
010021910.23
Ladders
OSHA citation code: 19100023 C03
Serious135$525$265Sep 15, 2001--
020011910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 A01
Other135$0$0Aug 7, 2001--
May 6, 1999Complaint (B) · Partial scope, Health#123314676$00 viol.

Inspection #123314676

Dates

Opened
May 6, 1999
Closing Conference Date
May 6, 1999
Closed
May 14, 1999

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
50
Related Activity
1 complaint

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
1899 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Complaint Inspection: This inspection record is categorized as a complaint inspection in the DOL OSHA enforcement data. OSHA can open complaint-driven inspections after receiving safety or health complaints from workers or their representatives.

Mar 27, 1992Planned (H) · Complete scope, Safety#116043076$1,5909 viol.

Inspection #116043076

Dates

Opened
Mar 27, 1992
Closing Conference Date
Mar 27, 1992
Closed
Jul 16, 1992

Inspection

Advance Notice
No
Owner Type
Private
Union Status
Yes
Number of Employees
35

Violations and Penalties

Total Violations
9
Violation Types
4 serious, 5 other-than-serious
Initial Penalties
$2,450
Penalties on Record
$1,590
Site Address
1899 Brodhead Road, Monaca, PA 15061
Industry
331513 Steel Foundries (except Investment)

Planned Inspection: This inspection record is categorized as a planned inspection in the DOL OSHA enforcement data. Planned inspections are part of OSHA's scheduled enforcement activity rather than being opened directly from a complaint or reported incident at that worksite.

Violations

Violation list (5 of 9 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.106
Flammable Liquids
OSHA citation code: 19100106 E02 IIB2
Serious14$525$395Jul 13, 1992--
010021910.132
Personal Protective Equipment - General Requirements
OSHA citation code: 19100132 A
Serious14$700$400Jul 13, 1992--
010031910.178
Powered Industrial Trucks
OSHA citation code: 19100178 N11
Serious11$525$395Apr 20, 1992--
010041910.243
Guarding of Portable Powered Tools
OSHA citation code: 19100243 C01
Serious44$700$400May 13, 1992--
020011910.20
Access to Employee Exposure and Medical Records
OSHA citation code: 19100020 G01 I
Other135$0$0Apr 20, 1992--

Showing the 5 violations listed first by citation identifier. This inspection has 9 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Inspections 1 to 10 of 14, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: OSHA chemical exposure sampling data (OSHA Information System). P = Personal (worker breathing zone), A = Area (general air). Rows marked QC are analytical quality control measurements, not chemical exposures. OSHA PEL (Permissible Exposure Limit) values from the OSHA Occupational Chemical Database, matched via IMIS substance code (analyte code) (exact government key).

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.134Respiratory Protection9 citations · $720
1910.1026Chromium (VI)6 citations · $6,480
1910.1000Air Contaminants6 citations · $0

Chemical exposure sampling

Samples
35
Substances
18
Inspections
2

Sample results are listed in the record of each inspection that collected them.

Industry comparison

Violations per inspection
This employer4.1
Industry average3.1
Penalties per inspection
This employer$1,628
Industry average$2,965

Primary Metal Manufacturing, 9,100 employers with OSHA inspections. Arithmetic from DOL records.

BLS 2024 survey: steel foundries (except investment) reported 7.7 injuries and illnesses per 100 full-time workers (total recordable cases, national, private industry; relative standard error 20.5%). This is an industry-wide average from a federal survey, not a measurement of this establishment. Source

Other inspected employers in MONACA, PA

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