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POLYPLEX USA LLC
$118,335
penalties
16
viol.
6
insp.

POLYPLEX USA LLC

3001 MALLARD FOX DRIVE NW, DECATUR, AL 35603NAICS 326199 All Other Plastics Product Manufacturing

Inspections
6
Mar 2018 to Jan 2026 · 6 safety, 0 health
Violations
16
across 6 inspections
Penalties on record
$118,335
latest amounts in DOL records
By classification
Serious 6Willful 0Repeat 1Other 9

Having inspection records is common for businesses in regulated industries. Data and methodology

Inspection records

Jan 23, 2026Final Order RecordedReferral (C) · Partial scope, Safety#348691247$8,2751 viol.

Inspection #348691247

Dates

Opened
Jan 23, 2026
Closing Conference Date
Jan 23, 2026
Final Order
Jul 14, 2026
Closed
No close date in inspection feed

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
10
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$16,550
Penalties on Record
$8,275
Site Address
3001 Mallard Fox Drive Nw, Decatur, AL 35601
Industry
326199 All Other Plastics Product Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

OSHA's inspection feed still shows no close date for this record. However, the citation records tied to this inspection show final orders recorded through Jul 14, 2026.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.145
Specifications for Accident Prevention Signs and Tags
OSHA citation code: 19100145 C02 I
Other11$16,550$8,275Jul 15, 2026-Jul 14, 2026
May 20, 2025Referral (C) · Partial scope, Safety#348258831$2,4111 viol.

Inspection #348258831

Dates

Opened
May 20, 2025
Closing Conference Date
May 20, 2025
Final Order
Sep 26, 2025
Closed
Dec 9, 2025

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
270
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 other-than-serious
Initial Penalties
$2,411
Penalties on Record
$2,411
Site Address
3001 Mallard Fox Drive Nw, Decatur, AL 35603
Industry
325211 Plastics Material and Resin Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011904.41
Electronic Submission of Records
OSHA citation code: 19040041 A01 I
Other1172$2,411$2,411-Sep 26, 2025
Aug 18, 2022Follow-Up (F) · Partial scope, Safety#346156557$00 viol.

Inspection #346156557

Dates

Opened
Aug 18, 2022
Closing Conference Date
Feb 16, 2023
Closed
Jun 13, 2023

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
184

Violations and Penalties

Total Violations
0
Initial Penalties
$0
Penalties on Record
$0
Site Address
3001 Mallard Fox Drive Nw, Decatur, AL 35601
Industry
326199 All Other Plastics Product Manufacturing

Follow-Up Inspection: This inspection record is categorized as a follow-up inspection in the DOL OSHA enforcement data. Follow-up inspections are used by OSHA after earlier enforcement activity and can be used to check later compliance status.

Aug 18, 2020Referral (C) · Partial scope, Safety#344887443$90,0004 viol.

Inspection #344887443

Dates

Opened
Aug 18, 2020
Closing Conference Date
Feb 5, 2021
Contested
Mar 8, 2021
Final Order
Aug 22, 2022
Closed
Feb 8, 2023

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
180
Related Activity
1 referral

Violations and Penalties

Total Violations
4
Violation Types
3 serious, 1 repeat
Initial Penalties
$162,199
Penalties on Record
$90,000
Site Address
3001 Mallard Fox Drive Nw, Decatur, AL 35601
Industry
326199 All Other Plastics Product Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationAug 12, 2020

Employee is severely burned during line break

Event: Struck By

Violations

Violation list (4 of 4 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
01001A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious13$13,516$13,516Nov 22, 2022Mar 8, 2021Aug 22, 2022
01001B1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 II D
Serious13$0$0Nov 22, 2022Mar 8, 2021Aug 22, 2022
01001C1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 D
Serious13$13,516$0Nov 22, 2022Mar 8, 2021Aug 22, 2022
020011910.132
Personal Protective Equipment - General Requirements
OSHA citation code: 19100132 A
Repeat13$135,167$76,484Nov 22, 2022Mar 8, 2021Aug 22, 2022
Feb 3, 2020Referral (C) · Partial scope, Safety#344604384$9,5009 viol.

Inspection #344604384

Dates

Opened
Feb 3, 2020
Closing Conference Date
Feb 3, 2020
Contested
Jun 30, 2020
Final Order
Jan 19, 2022
Closed
Sep 9, 2022

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
184
Related Activity
1 referral

Violations and Penalties

Total Violations
9
Violation Types
2 serious, 7 other-than-serious
Initial Penalties
$24,333
Penalties on Record
$9,500
Site Address
3001 Mallard Fox Drive Nw, Decatur, AL 35601
Industry
326199 All Other Plastics Product Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

Jan 25, 2020

Employee slips and amputates finger on grinder blade

Event: Struck Against

Violations

Violation list (8 of 9 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.22
Walking-Working Surfaces - General Requirements
OSHA citation code: 19100022 D02
Other13$9,733$2,000Jun 30, 2020Jan 19, 2022
01002A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious13$6,489$4,500Jan 31, 2022Jun 30, 2020Jan 19, 2022
01002B1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 F03 II D
Serious12$0$0Jun 30, 2020Jan 19, 2022
03001A1904.29
Forms
OSHA citation code: 19040029 B01
Other22$1,622$1,000Jan 31, 2022Jun 30, 2020Jan 19, 2022
03001B1904.29
Forms
OSHA citation code: 19040029 B02
Other22$0$0Jan 31, 2022Jun 30, 2020Jan 19, 2022
03002A1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 II B
Other13$0$2,000Jun 25, 2020Jun 30, 2020Jan 19, 2022
03002B1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 II C
Other13$0$0Jun 25, 2020Jun 30, 2020Jan 19, 2022
03002C1910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 II D
Other13$0$0Jan 31, 2022Jun 30, 2020Jan 19, 2022

Showing the 8 violations listed first by citation identifier. This inspection has 9 total violations documented in the U.S. Department of Labor OSHA enforcement database. The complete violation list is available at enforcedata.dol.gov.

Mar 28, 2018Referral (C) · Partial scope, Safety#343048666$8,1491 viol.

Inspection #343048666

Dates

Opened
Mar 28, 2018
Closing Conference Date
Mar 28, 2018
Final Order
May 21, 2018
Closed
May 29, 2018

Inspection

Advance Notice
No
Owner Type
Private
Union Status
No
Number of Employees
174
Related Activity
1 referral

Violations and Penalties

Total Violations
1
Violation Types
1 serious
Initial Penalties
$11,641
Penalties on Record
$8,149
Site Address
3001 Mallard Fox Drive Nw, Decatur, AL 35601
Industry
326199 All Other Plastics Product Manufacturing

Referral Inspection: This inspection record is categorized as a referral inspection in the DOL OSHA enforcement data. Referral inspections can result from another agency, another OSHA activity, or another source referring a potential hazard to OSHA.

Incident Investigation Summaries

Incident investigation summaries linked to this inspection through OSHA's accident and injury enforcement data. These summaries describe the reported incident. The enforcement outcome for the linked inspection is in the inspection details above.

HospitalizationMar 24, 2018

Employee is struck by lift table in chest and fractures ribs

Event: Struck By

Violations

Violation list (1 of 1 shown)
CitationStandardTypeInstancesExposedInitialCurrentAbatementContestFinal Order
010011910.147
Control of Hazardous Energy (Lockout/Tagout)
OSHA citation code: 19100147 C04 I
Serious213$11,641$8,149Jun 21, 2018-May 21, 2018
Inspections 1 to 6 of 6, newest first

Penalty amounts may differ from final amounts after settlement or judicial review. How to read these records

About these records

A company page groups inspections with the same normalized employer name, city and state; it is not a legal-entity identifier (how pages are grouped).

This page displays public OSHA enforcement data. Status text follows the DOL inspection record first and may include citation-level context when the inspection feed and citation records are out of sync. Penalty amounts shown reflect the latest penalty amounts on record in the DOL database and may differ from initial assessments or final amounts. This is not an official OSHA resource.

OSHA's public enforcement data does not publish a "guilty" or "not guilty" field for inspections. The closest outcome fields available are the citation counts, penalty amounts, contest dates, final-order dates, and the inspection close date shown on this page. How to interpret these status fields. How initial and current penalties are recorded.

OSHA may publish multiple citation rows in the same inspection with the same standard and penalty fields. Separate rows can still differ in OSHA metadata such as citation identifier, recorded instance count, exposed workers, or gravity value. Contest and Final Order columns show citation-level dates from OSHA's enforcement record. A dash means OSHA's record does not currently show that activity for the citation.

Source: U.S. Department of Labor OSHA incident investigation data (`osha_accident` + `osha_accident_injury`). Linked via `rel_insp_nr` to the inspection activity number (exact government key). Injury, body part, source and event values are OSHA's own codes. OSHA states that these fields are not coded according to the requirements under the Occupational Injury and Illness Classification System (OIICS). Only the values present in the OSHA record are listed; an incident with no value that resolves in OSHA's code table shows "Injury details not recorded". Where a record covers several people, each field lists every value recorded across them.

Understanding These Penalties

The maximum penalty for a serious violation in 2025 is $16,550 per violation. For willful violations, the range is $11,823 to $165,514. The current penalty column shows the latest amount on record in OSHA's database for each citation. When the current penalty differs from the initial penalty, OSHA's records show that the amount changed during the enforcement process, but this page does not determine the specific reason for each change. Penalty amounts are set by OSHA and adjusted annually for inflation.

Standards cited

1910.147Control of Hazardous Energy (Lockout/Tagout)10 citations · $28,165
1904.29Forms2 citations · $1,000
1904.41Electronic Submission of Records1 citation · $2,411

Industry comparison

Violations per inspection
This employer2.7
Industry average2.8
Penalties per inspection
This employer$19,723
Industry average$3,097

Plastics and Rubber Products Manufacturing, 13,022 employers with OSHA inspections. Arithmetic from DOL records.

Other inspected employers in DECATUR, AL

All employers in DECATUR →